Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: 3-5-Reverse and 4-5-6 Clutch Housing Disassemble (6T30/40/45/50 - Gen 2)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / 3-5-Reverse and 4-5-6 Clutch Housing Disassemble (6T30/40/45/50 - Gen 2)

Table 1: Turbine Shaft, Reluctor Wheel and Piston Removal
Table 2: 4?? Clutch Plate Removal
Table 3: 4?? Clutch Piston Removal
Table 4: Reluctor Wheel and Piston Removal
Table 5: 3? Reverse Clutch Plate Removal
Turbine Shaft, Reluctor Wheel and Piston Removal


Turbine Shaft, Reluctor Wheel and Piston Removal

Callout

Component Name

1

Turbine Shaft Retainer Ring

Note:

Discard the retainer ring. It is not re-usable.

Special Tools

GE 5586-A Snap Ring Pliers or equivalent

For equivalent regional tools, refer to Special Tools.

2

Turbine Shaft

3

Reaction Carrier Hub Assembly

4

Reaction Carrier Hub Thrust Bearing Assembly

4?? Clutch Plate Removal

_.
4?? Clutch Plate Removal

Callout

Component Name

1

4?? Clutch Backing Plate Retaining Ring

2

4?? Clutch Backing Plate

3

4?? Clutch Plate Assembly (Qty: 5)

4

4?? Clutch Plate (Gen 2 ?#8201;Qty: 5)

4?? Clutch Piston Removal


4?? Clutch Piston Removal

Callout

Component Name

1

4?? Clutch Dam Retaining Ring

Note:

The 4-5-6 clutch dam retaining ring is not reusable.

Special Tools

  • DT-47951-2 Spring Compressor
  • GE 5586-A Snap Ring Pliers or equivalent

For equivalent regional tools, refer to Special Tools.

2

4?? Clutch Piston Fluid Dam Assembly

Procedure

  1. Place the 3? reverse and 4?? clutch housing onto the support hub in the case.
  2. Apply shop air to the 4?? clutch feed hole using a rubber tipped air gun to dislodge the dam piston and the 4?? clutch piston from the clutch housing.

3

4?? Clutch Piston Return Spring Assembly

4

4?? Clutch Piston

Note:

Apply shop air to the 4?? clutch feed hole using a rubber tipped air gun to dislodge the clutch piston.

5

4?? Clutch Piston Inner Seal

6

4?? Clutch Piston Outer Seal (Dark Blue) (Stepped)

7

4?? Clutch Piston Outer Seal (Large) (Rounded)

Reluctor Wheel and Piston Removal


Reluctor Wheel and Piston Removal

Callout

Component Name

1

Input Shaft Speed Sensor Reluctor Ring Retainer Ring

Caution:

Compress the reluctor wheel just enough to clear the retainer. Over compressing the reluctor wheel will break the alignment tab and the clutch housing.

Special Tool

DT-47694 Piston Spring Compressor

For equivalent regional tools, refer to Special Tools.

2

Input Shaft Speed Sensor Reluctor Wheel

3

3? Reverse Clutch Piston

4

3? Reverse Clutch Piston Return Spring Assembly

5

3? Reverse Clutch Piston Inner (Reluctor) Seal (Orange)

6

3? Reverse Clutch Piston Inner Seal

7

3? Reverse Clutch Piston Dam Seal (Black)

3? Reverse Clutch Plate Removal


3? Reverse Clutch Plate Removal

Callout

Component Name

1

3? Reverse Clutch Backing Plate Ring Retainer Ring

Note:

Gently push down on the backing plate to get enough clearance between the backing plate and retainer.

2

3? Reverse Clutch Backing Plate

3

3? Reverse Clutch Plate Assembly (Qty: 3)

4

3? Reverse Clutch Plate (Qty: 3)

5

3? Reverse Clutch Apply Plate (Waved)

3-5-Reverse and 4-5-6 Clutch Housing Assemble (6T30/40/45/50 - Gen 2)
Table 1: 4?? Clutch Piston Installation Table 2: 4?? Clutch Fluid Dam Installation Table 3: 3? Reverse Clutch Plates Installation Table 4: Reluctor Wh ...

3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation
3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier Installation Callout Component Name 1 3 ...

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