Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Caliper Inspection



    Warning:

    Refer to Brake Dust Warning.

  1. Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement.
  2. Inspect the caliper piston dust boot seal (2) for cracks, tears, cuts, deterioration and/or improper seating in the caliper body. If any of these conditions are present, the brake caliper requires overhaul or replacement.
  3. Inspect for brake fluid leakage around the caliper piston dust boot seal (6) and on the disc brake pads. If there is any evidence of brake fluid leakage, the brake caliper requires overhaul or replacement.

  4. Inspect for smooth and complete travel of the caliper pistons into the caliper bores:
Brake Calipers
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Front Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer ...

Other materials:

How to Add Coolant to the Coolant Surge Tank
Caution This vehicle has a specific coolant fill procedure. Failure to follow this procedure could cause the engine to overheat and be severely damaged. If no problem is found, check to see if coolant is visible in the coolant surge tank. If coolant is visible but the coolant level is not at t ...

Brake Rotor/Drum Balance Inspection
Support the vehicle drive axle on a suitable hoist. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assemblies from the drive axle. Refer to Tire and Wheel Removal and Installation. Warning: Refer to Work Stall Test Warning. Reinstall the wheel nuts in ...

Front Wheel Drive Shaft Seal Replacement - Left Side
Front Wheel Drive Shaft Seal Replacement - Left Side Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the left wheel drive shaft. Refer to Front ...

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