Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Caliper Inspection



    Warning:

    Refer to Brake Dust Warning.

  1. Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement.
  2. Inspect the caliper piston dust boot seal (2) for cracks, tears, cuts, deterioration and/or improper seating in the caliper body. If any of these conditions are present, the brake caliper requires overhaul or replacement.
  3. Inspect for brake fluid leakage around the caliper piston dust boot seal (6) and on the disc brake pads. If there is any evidence of brake fluid leakage, the brake caliper requires overhaul or replacement.

  4. Inspect for smooth and complete travel of the caliper pistons into the caliper bores:
Brake Calipers
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Front Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer ...

Other materials:

Ignition Positions
The ignition switch has four different positions. To shift out of P (Park), the ignition must be in ON/RUN and the regular brake pedal applied. 1 (STOPPING THE ENGINE/LOCK/ OFF): When the vehicle is stopped, turn the ignition switch to LOCK/ OFF to turn the engine off. This position locks t ...

Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement Callout Component Name 1 Fuel Tank Filler Door Procedure Position the fuel tank filler door to the full open position. Using light outward sliding pressure on the filler door, ...

Sunroof Window Height and Opening Fit Adjustment
Note: Correct adjustment cannot be achieved if the sunroof window is closed from vent position. Cycle the sunroof window from full open to closed position. ., Note: Do Not remove or lower headliner to access sunroof window screws. Loosen the adjusting screws on ...

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