Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Drum Surface and Wear Inspection

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Brake Drum Surface and Wear Inspection

Special Tools

CH-8001 Dial Indicator Set

For equivalent regional tools, refer to Special Tools.

    Warning:

    Refer to Brake Dust Warning.

  1. With the brake drum removed, clean the brake shoe lining contact surface of the brake drum with denatured alcohol or an equivalent approved brake cleaner.
  2. Inspect the braking surface of the brake drum for the following braking surface conditions:
  • If the braking surface of the brake drum exhibits one or more of the braking surface conditions listed, the drum requires refinishing or replacement.

  • Using a brake drum micrometer calibrated in thousandths-of-an-inch, measure and record any grooves present on the drum braking surface.

    Ensure that the measurements are only taken within the brake shoe lining contact area.

  • Compare the groove, or scoring depth recorded to the following specification: Specification


    Brake drum maximum allowable scoring: 0.50 mm (0.020 in)

  • If the brake drum scoring depth exceeds the specification, or if an excessive amount of scoring is present, the drum requires refinishing or replacement.
  • Mount the brake drum on a brake lathe.

  • Mount a dial indicator, CH-8001 indicator  (1), or equivalent, and position the indicator button so it contacts the braking surface of the brake drum (2) at a 90 degree angle, approximately 19 mm (0.75 in) from the outer edge of the drum.
  • Measure and record the radial runout of the brake drum.
    1. Rotate the drum until the lowest reading is displayed on the indicator dial, then zero the dial.
    2. Rotate the drum until the highest reading is displayed on the dial.
  • Compare the radial runout of the brake drum to the following specification: Specification


    Brake drum maximum allowable radial runout: 0.03 mm (0.001 in)

  • If the brake drum radial runout exceeds the specification, the drum requires refinishing or replacement.
  • Brake Drum Replacement (J93, J94)
    Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer t ...

    Drum Brake Adjusting Hardware Inspection
    Warning: Refer to Brake Dust Warning. Visually inspect the adjuster actuator spring (1) for the following conditions: Excessive stretching Excessive bending Exces ...

    Other materials:

    Rear Window and Outside Mirror Defogger
    (Rear Window Defogger): Press to turn the rear window and outside mirror defogger on or off. An indicator light comes on to show that the feature is on. The rear window defogger turns off after about 10 minutes. It can also be turned off by pressing again or by turning the ignition to ACC ...

    Front Side Door Weatherstrip Replacement - Body Side
    Front Side Door Weatherstrip Replacement - Body Side Callout Component Name Preliminary Procedures Remove the upper center pillar trim. Refer to Center Pillar Upper Trim Panel Replacement. Remove the lower center pillar t ...

    Turbocharger Installation
    Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces. Replace the connect fittings on the turbocharger coolant feed pipe and the turbocharger coolant return pipe. Refer to Turbocharger Disassemble and Turbocharger Ass ...

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