Chevrolet Sonic Repair Manual: Brake Pedal Pushrod Inspection
- Disconnect the brake pedal pushrod (2) from the brake pedal.
- Reposition the pedal pushrod boot (1) toward the front of the vehicle to expose as much of the pedal pushrod (2) as possible.
- Inspect the brake pedal pushrod (2) for straightness.
- If the brake pedal pushrod (2) is not straight, then the pushrod requires replacement.
- Return the pedal pushrod boot (1) to its original position on the pedal pushrod (2).
- Connect the brake pedal pushrod (2) to the brake pedal.
Brake Pedal Position Sensor Replacement
Removal Procedure
Remove the instrument panel lower trim pad cover. Refer to Instrument
Panel Lower Trim Pad Cover Replacement.
Disconnect the brake pedal position sen ...
Brake Pedal Travel Measurement and Inspection
Special Tools
CH-28662 Brake Pedal Effort Gauge
For equivalent regional tools, refer to Special Tools.
With the ignition OFF and the brakes cool, apply the brakes 3–5 times, or
unt ...
Other materials:
Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and application
processes can cause severe breathing problems. Read and follow all of the instructions
from the manufacturers of painting materials, equipment, and protective gear.
All paint finish repairs of rigid exterior sur ...
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
Brake rotor thickness variation MUST be checked before checking
for assembled lateral runout (LRO). Thickness ...
Engine Oil Cooler Housing Replacement
Removal Procedure
Drain the engine coolant. Refer to Cooling System Draining and Filling.
Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
Remove the exhaust manifold. Refer to Exhaust Manifold with Catalytic
Converter Replacement.
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