Chevrolet Sonic Repair Manual: Clutch and Differential Housing Assemble
Special Tools
- R-0007761 Universal Handle for Pullers and Installers
- R-0407009 Countershaft Front Bearing Driver
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407014 Gearshift Device Bushing Driver ?#8201;Use with R-0007761
- S-9707500 Axle Shaft Seal Installer
For equivalent regional tools, refer to Special Tools.
- Install the shift shaft bushings (3) using the R-0407014
bushing driver (2) and R-0007761 handle (1).
- Install the main shaft front bearing assembly (3) using
the R-0407009 driver (2) and the R-0007761 handle (1).
- Install the input shaft front bearing assembly (3) using
the R-0407010 driver (2) and the R-0007761 handle (1).
Note:
Align the tabs on the clutch yoke shaft bushings to the
slots in the clutch and differential housing.
- Install the clutch yoke shaft bushings (1).
- Install the clutch release bearing collar seal (3).
- Install the clutch release bearing collar (2).
Caution:
Refer to Fastener Caution.
- Install the clutch release bearing collar bolt (1) and
tighten to 5 Y (44.3 lb in)
.
- Install the front wheel drive shaft oil seal assembly (3)
using the S-9707500 seal installer (2) and the R-0007761 handle
(1).
- Install the transmission magnet (1). Tighten to 4 Y
(35.4 lb in) plus 45? plus an additional 90?
.
- Install the NEW vehicle speed sensor O-ring seal (3).
- Install the vehicle speed sensor assembly (2).
- Install the vehicle speed sensor bolt (1). Tighten to 5 Y
(44 lb in)
.
Backup Lamp Switch Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the negative battery cable. Refer to
Bat ...
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Other materials:
Cleaning High Gloss Surfaces and Vehicle Information and Radio Displays
For vehicles with high gloss surfaces or vehicle displays, use a microfiber cloth
to wipe surfaces. Before wiping the surface with the microfiber cloth, use a soft
bristle brush to remove dirt that could scratch the surface. Then use the microfiber
cloth by gently rubbing to clean. Never use w ...
Front Side Door Upper Hinge and Lower Hinge Replacement
Front Side Door Upper Hinge and Lower Hinge Replacement
Callout
Component Name
1
Front Side Door Upper Hinge to Body Bolt (Qty:?€‰2)
Caution: Refer to Fastener Caution.
Procedures
Before removing ...
SIR Identification Views
The SIR Identification Views shown below illustrate the approximate location
of all SIR components available for the vehicle. This will assist in determining
the appropriate SIR Disabling and Enabling for a given service procedure, refer
to SIR Disabling and Enabling.
Supplemental Inf ...
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