Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clutch and Differential Housing Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Disassemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
  1. Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
  2. Remove and discard the vehicle speed sensor O-ring seal (3).

  3. Remove the transmission magnet (1).

  4. Using the T-0207928 retainer remover  (3) with the M-680770 sliding mallet  (2) remove the front wheel drive shaft oil seal assembly (1).


  5. Remove the clutch yoke shaft bushings (1).

  6. Remove the clutch release bearing collar bolt (1).
  7. Remove the clutch release bearing collar (2).
  8. Remove the clutch release bearing collar O-ring seal (3).

  9. Remove the input shaft front bearing assembly (3) using the R-0407010 driver  (2) and the R-0007761 handle  (1).


  10. Remove the main shaft front bearing assembly (1) using the R-0407008 remover .


  11. Remove the shift shaft bushings (3) using the R-0407013 puller  (2) and the M-680770 mallet  (1).


  12. Remove the clutch and differential housing (1) from the R-0007758 holding fixture .
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Differential Carrier Removal (6T30)
Differential Carrier Removal Callout Component Name 1 Differential Carrier Assembly 2 Final ...

Other materials:

Rear Side Door Replacement
Rear Side Door Replacement Callout Component Name Warning: Refer to SIR Warning. Preliminary Procedures Mark the location of the hinge before removing the bolts with a grease pencil. Remove the rear door ...

Radiator Outlet Hose Replacement (LUV)
\\ Radiator Outlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet ...

Camshaft Replacement
Special Tools EN-422 Installer For equivalent regional tools, refer to Special Tools. Removal Procedure Note: Take extreme care to prevent any scratches, nicks or damage to the camshafts and caps bearing surfaces. Remove the timing belt rear cover ( ...

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