Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clutch and Differential Housing Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Disassemble

Special Tools

For equivalent regional tools, refer to Special Tools.


    Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
  1. Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
  2. Remove and discard the vehicle speed sensor O-ring seal (3).

  3. Remove the transmission magnet (1).

  4. Using the T-0207928 retainer remover  (3) with the M-680770 sliding mallet  (2) remove the front wheel drive shaft oil seal assembly (1).


  5. Remove the clutch yoke shaft bushings (1).

  6. Remove the clutch release bearing collar bolt (1).
  7. Remove the clutch release bearing collar (2).
  8. Remove the clutch release bearing collar O-ring seal (3).

  9. Remove the input shaft front bearing assembly (3) using the R-0407010 driver  (2) and the R-0007761 handle  (1).


  10. Remove the main shaft front bearing assembly (1) using the R-0407008 remover .


  11. Remove the shift shaft bushings (3) using the R-0407013 puller  (2) and the M-680770 mallet  (1).


  12. Remove the clutch and differential housing (1) from the R-0007758 holding fixture .
Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Differential Carrier Removal (6T30)
Differential Carrier Removal Callout Component Name 1 Differential Carrier Assembly 2 Final ...

Other materials:

Lock, Unlock Settings
Select and the following may display: Remote Unlock Light Feedback Remote Lock Light & Horn Feedback Remote Door Unlock Remote Unlock Light Feedback When on, the exterior lamps will flash when unlocking the vehicle with the RKE transmitter. Select Flash Lights or Lights Off. Remot ...

Sunroof Actuator Motor Replacement
Sunroof Actuator Motor Replacement Callout Component Name Preliminary Procedure Remove the dome lamp bezel. Refer to Dome Lamp Bezel Replacement. 1 Sunroof Actuator Motor Screw (Qty:?€‰3) ...

Air Conditioning Condenser Replacement (LUV)
Air Conditioning Condenser Replacement Callout Component Name Preliminary Procedure Drain the refrigerant. Refer to Refrigerant Recovery and Recharging Remove the front bumper fascia assembly. Refer to Front Bumper Fascia ...

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