Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation
- Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
- Install the 3 oil cooler bolts (5) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet pipe bolt (7) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
- Install the oil cooler coolant outlet hose clamp (1).
- Install the oil cooler coolant inlet hose (4) to the water outlet.
- Install the oil cooler coolant inlet hose clamp (3).
Note:
Lubricate the oil cooler seal (8) with clean engine oil.
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with C ...
Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling S ...
Other materials:
Customer Assistance Office
Chevrolet encourages customers to call the toll-free number for assistance. However,
if a customer wishes to write or e-mail Chevrolet, the letter should be addressed
to:
United States and Puerto Rico
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 4 ...
Secondary Air Injection Pump Pipe Replacement
Secondary Air Injection Pump Pipe Replacement
Callout
Component Name
1
Hose Retainer (QTY:2)
Note: Squeeze the retainer on opposite sides to release.
2
Secondary Air Injection ...
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement (Gen 2)
3-5-Reverse and 4-5-6 Clutch Fluid Seal Ring Replacement
Callout
Component Name
Special Tools
DT-46620 Seal Installer
For equivalent regional tools, refer to Special
Tools.
1
3? Reverse and ...
0.0055