Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation



    Note:

    Lubricate the oil cooler seal (8) with clean engine oil.

  1. Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
  2. Install the 3 oil cooler bolts (5) and tighten to  10 Y (89 lb in)

    .

  3. Install the oil cooler coolant outlet pipe bolt (7) and tighten to  10 Y (89 lb in)

    .

  4. Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
  5. Install the oil cooler coolant outlet hose clamp (1).
  6. Install the oil cooler coolant inlet hose (4) to the water outlet.
  7. Install the oil cooler coolant inlet hose clamp (3).
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with C ...

Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling S ...

Other materials:

Theft Deterrent Module Replacement
Theft Deterrent Module Replacement Callout Component Name Preliminary Procedure Remove the steering column upper trim cover. Refer to Steering Column Upper Trim Cover Replacement. Remove the steering column lower trim ...

Rear Compartment Courtesy Lamp Replacement (Hatchback)
Rear Compartment Courtesy Lamp Replacement Callout Component Name 1 Rear Compartment Courtesy Lamp Assembly Procedure Use the appropriate trim tool in order to release the lamp assembly from the rear quarter ...

Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear. All paint finish repairs of rigid exterior sur ...

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