Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation



    Note:

    Lubricate the oil cooler seal (8) with clean engine oil.

  1. Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
  2. Install the 3 oil cooler bolts (5) and tighten to  10 Y (89 lb in)

    .

  3. Install the oil cooler coolant outlet pipe bolt (7) and tighten to  10 Y (89 lb in)

    .

  4. Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
  5. Install the oil cooler coolant outlet hose clamp (1).
  6. Install the oil cooler coolant inlet hose (4) to the water outlet.
  7. Install the oil cooler coolant inlet hose clamp (3).
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with C ...

Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling S ...

Other materials:

Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced. If the wheel leaks air, replace it. Some aluminum wheels can be repaired. See your dealer if any of these conditions exist. Your de ...

Floor Panel Carpet Replacement
Floor Panel Carpet Replacement Callout Component Name Preliminary Procedures Remove front seats. Refer to Driver or Passenger Seat Removal and Installation. Remove rear seat cushion. Refer to Rear Seat Cushion Removal and ...

Fuel Pressure Relief
Special Tools EN-34730-91 Pressure Tester For equivalent regional tools, refer to Special Tools. Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due ...

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