Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation
- Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
- Install the 3 oil cooler bolts (5) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet pipe bolt (7) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
- Install the oil cooler coolant outlet hose clamp (1).
- Install the oil cooler coolant inlet hose (4) to the water outlet.
- Install the oil cooler coolant inlet hose clamp (3).
Note:
Lubricate the oil cooler seal (8) with clean engine oil.
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with C ...
Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling S ...
Other materials:
Brake Pedal Position Sensor Calibration
Calibration Criteria
Note: Do not apply the brake pedal during the brake pedal position
sensor calibration procedure. Any movement of the brake pedal during this
procedure will cause the calibration procedure to fail. If this occurs,
the brake pedal position sensor calibrati ...
Front Side Door Lock Cylinder Coding (Non Free Wheeling)
The door lock cylinder uses 8 of the 8?€‰cut positions. The tumbler positions
are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining,
and are not snap in.
Note: All lock cylinders for side milled keys have right and left
tumblers. The locat ...
Front Side Door Upper Front Trim Panel Replacement
Front Side Door Upper Front Trim Panel Replacement
Callout
Component Name
1
Front Side Door Upper Front Trim Panel Assembly
Procedure
Use the appropriate plastic trim tool to aid in the removal of the door
tri ...
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