Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation



    Note:

    Lubricate the oil cooler seal (8) with clean engine oil.

  1. Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
  2. Install the 3 oil cooler bolts (5) and tighten to  10 Y (89 lb in)

    .

  3. Install the oil cooler coolant outlet pipe bolt (7) and tighten to  10 Y (89 lb in)

    .

  4. Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
  5. Install the oil cooler coolant outlet hose clamp (1).
  6. Install the oil cooler coolant inlet hose (4) to the water outlet.
  7. Install the oil cooler coolant inlet hose clamp (3).
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with C ...

Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling S ...

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Generator Pulley Replacement (LUV)
Generator Pulley Replacement Callout Component Name Preliminary Procedure Remove the generator. Refer to Generator Replacement. 1 Generator Pulley Nut Cap 2 Generator Pul ...

Turn Signal Switch Bracket Replacement
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Full-Cut Method Description
Note: If corrosion of the pinch-weld flange is present, or if sheet metal repairs or replacements are required, refinish the pinch-weld flange in order to present a clean, primer-only surface. If paint repairs are required, mask the flange bonding area, prior to applying th ...

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