Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation
- Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
- Install the 3 oil cooler bolts (5) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet pipe bolt (7) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
- Install the oil cooler coolant outlet hose clamp (1).
- Install the oil cooler coolant inlet hose (4) to the water outlet.
- Install the oil cooler coolant inlet hose clamp (3).
Note:
Lubricate the oil cooler seal (8) with clean engine oil.
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with C ...
Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling S ...
Other materials:
Rear Seat Shoulder Belt Guide Opening Bezel Replacement
Rear Seat Shoulder Belt Guide Opening Bezel Replacement
Callout
Component Name
1
Rear Seat Shoulder Belt Opening Bezel
Procedure
Push inward and upward from the front of the bezel to release from the
seat back ...
Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces.
Inspect the intake manifold (2) for damage.
Inspect the intake manifold for cracks near metallic inserts.
Inspect the crankcase ventilation passages in the intake manifold face for
blockage.
Warning: Wear safety glasses in or ...
Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the battery negative cable. Refer to Battery Negative
Cable Disconnection and Connection.
Remove the e ...
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