Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation



    Note:

    Lubricate the oil cooler seal (8) with clean engine oil.

  1. Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
  2. Install the 3 oil cooler bolts (5) and tighten to  10 Y (89 lb in)

    .

  3. Install the oil cooler coolant outlet pipe bolt (7) and tighten to  10 Y (89 lb in)

    .

  4. Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
  5. Install the oil cooler coolant outlet hose clamp (1).
  6. Install the oil cooler coolant inlet hose (4) to the water outlet.
  7. Install the oil cooler coolant inlet hose clamp (3).
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with C ...

Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling S ...

Other materials:

Rear Vision Camera (RVC)
This vehicle may have the RVC system. Read this entire section before using it. The RVC system can assist the driver when backing up by displaying a view of the area behind the vehicle. Warning The RVC system does not display children, pedestrians, bicyclists, animals, or any other object loc ...

Adhesive Installation of Liftgate Windows
Warning: Refer to Glass and Sheet Metal Handling Warning. Use a urethane adhesive systems which meet GM Specification GM?€‰3651G. Remove all mounds or loose pieces of urethane adhesive from the pinchweld area. If the original window is being reused, remove all but approxi ...

Engine Flywheel Removal
Special Tools EN-652 Flywheel Holder For equivalent regional tools, refer to Special Tools. Install EN-652 holder  (1) to hold the engine flywheel (2). Remove and DISCARD the 6 engine flywheel bolts (2). Remove the engine flywheel (1). ...

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