Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Exhaust Front Pipe Replacement (LUV,LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Exhaust2 / Exhaust Front Pipe Replacement (LUV,LUW)

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

  1. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  2. Disconnect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Replacement - Sensor 2.


  3. Remove the 3–way catalytic converter fasteners (1) and disconnect the 3-way catalytic converter (4) from the front pipe.
  4. Discard the exhaust gasket (2).

  5. Remove the exhaust front pipe (3) to the catalytic converter fasteners (1).
  6. Remove the front pipe (3) from the catalytic converter and discard the exhaust gasket (2).
Installation Procedure

    Install a NEW gasket (2) to the exhaust front pipe.
  1. Install a NEW gasket (2) to the exhaust front pipe.
  2. Caution:

    Refer to Fastener Caution.

  3. Install the 3-way catalytic converter (4) to the exhaust isolators (3) and tighten the fasteners (1) to 17 Y (13 lb ft)

    .



  4. Position the exhaust front pipe (3) to the catalytic converter with a NEW gasket (2).
  5. Install the exhaust front pipe fasteners (1) to the catalytic converter and tighten to 20 Y (15 lb ft)

    .

  6. Connect the heated oxygen sensor-2. Refer to Heated Oxygen Sensor Replacement - Sensor 2.
  7. Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  8. Start the engine and check for exhaust leaks.
Clutch Actuator Cylinder Front Pipe Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Remove as much brake fluid out of brake fluid reservoir as possible. Unclip the clutch act ...

Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers ...

Other materials:

Recommended Fuel
Use regular unleaded gasoline with a posted octane rating of 87 or higher. If the octane rating is less than 87, an audible knocking noise may be heard. If this occurs, use a gasoline rated at 87 octane or higher as soon as possible. If heavy knocking is heard when using gasoline with a higher ...

Instrument Panel Center Trim Panel Replacement
Instrument Panel Center Trim Panel Replacement Callout Component Name 1 Instrument Panel Center Trim Panel (Qty:?€‰2) Procedure Use a flat bladed plastic trim tool in order to disengage the retainers secur ...

Sun Load Temperature Sensor Replacement
Sun Load Temperature Sensor Replacement Callout Component Name 1 Sun Load Temperature Sensor Bezel 2 Sun Load Temperature Sensor Procedure Disconnect the electrical connector. Twist ...

© 2014-2019 Copyright www.csmans.com
   
0.0474