Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Outlet Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  2. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  3. Remove the trans fluid cooler nut.
  4. Remove and unclip the trans fluid cooler hose from the transmission.

  5. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  6. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Adjust the transmission fluid level.
  10. Inspect for fluid leaks.
Fluid Cooler Inlet Hose Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cove ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transm ...

Other materials:

DIC Menu Items
Press MENU to view the DIC menus. Some items display in the upper display area, some in the lower display area, and others use both the upper and lower display areas. Use to scroll through the menu items. Not all items are available on every vehicle. The following is a list of all possible ...

Front Seat Belt Anchor Plate Tensioner Cover Replacement (4 Way)
Front Seat Belt Anchor Plate Tensioner Cover Replacement Callout Component Name 1 Driver or Passenger Seat Belt Tensioner Cover Procedure Remove the tensioner cover by pushing downward on the rear and center o ...

Special Tools
Illustration Tool Number/ Description CH-24319-B CH-43631 J-24319-B J-43631 Ball Joint Remover CH-50559 Wheel Hub / Bearing Remover / Installer Kit CH-5 ...

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