Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fluid Cooler Outlet Hose Replacement

Removal Procedure
  1. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  2. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement


  3. Remove the trans fluid cooler nut.
  4. Remove and unclip the trans fluid cooler hose from the transmission.

  5. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  6. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.
Installation Procedure
  1. Inspect the seals for cracks, cuts or damage. Replace if necessary.

  2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
  3. Clip the transmission fluid cooler hose to the fan shroud.

  4. Caution:

    Refer to Fastener Caution

  5. Install and clip the trans fluid cooler hose to the transmission.
  6. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

    .

  7. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
  8. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
  9. Adjust the transmission fluid level.
  10. Inspect for fluid leaks.
Fluid Cooler Inlet Hose Replacement
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cove ...

Transmission Fluid Cooler Flushing and Flow Test
GM studies indicate that plugged or restricted transmission oil coolers and pipes cause insufficient transmission lubrication and elevated operating temperatures which can lead to premature transm ...

Other materials:

Radiator Grille Opening Cover Replacement (Upper Grille Cover)
Radiator Grille Opening Cover Replacement Callout Component Name Preliminary Procedure Remove the radiator upper grille. Refer to Front Upper Grille Replacement. 1 Radiator Grille Opening Cover ( ...

Instrument Panel Knee Bolster Replacement
Instrument Panel Knee Bolster Replacement Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling. Remove the driver inflatable restraint instrument panel lower module. ...

Power Steering System Description and Operation
The power steering system reduces the amount of effort needed to steer the vehicle. The system uses the powertrain control module (PCM), body control module (BCM), power steering control module (PSCM), discrete battery voltage supply circuit, steering shaft torque sensor, steering wheel positi ...

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