Chevrolet Sonic Repair Manual: Fluid Cooler Outlet Hose Replacement

Removal Procedure

1. Remove the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
2. Remove the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement



3. Remove the trans fluid cooler nut.
4. Remove and unclip the trans fluid cooler hose from the transmission.


5. Remove the transmission fluid cooler hose from the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
6. Unclip the transmission fluid cooler hose from fan shroud and remove from vehicle.

Installation Procedure

1. Inspect the seals for cracks, cuts or damage. Replace if necessary.


2. Install the transmission fluid cooler hose to the radiator. Refer to Transmission Fluid Cooler Hose/Pipe Quick-Connect Fitting Disconnection and Connection
3. Clip the transmission fluid cooler hose to the fan shroud.



Caution:

Refer to Fastener Caution

4. Install and clip the trans fluid cooler hose to the transmission.
5. Install the trans fluid cooler nut and tighten to 22 Y (17 lb ft)

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6. Install the front wheelhouse liner inner front extension. Refer to Front Wheelhouse Liner Inner Front Extension Replacement
7. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement
8. Adjust the transmission fluid level.
9. Inspect for fluid leaks.