Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Fuel Tank Fuel Pump Module Replacement (Steel Tank)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Fuel System / Fuel Tank Fuel Pump Module Replacement (Steel Tank)

Special Tools

EN-48279 Fuel Sender Lock Ring Wrench

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
  2. Remove the fuel tank. Refer to Fuel Tank Replacement.


  3. Disconnect the electrical connectors (1).
  4. Disconnect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.


  5. Using the EN-48279 fuel sender lock ring wrench , remove the lock ring (1) by turning counter-clockwise.


  6. Remove the fuel pump module (1) and O-ring (2). Discard the seal.
Installation Procedure

    Install a NEW O-ring (2) and the fuel pump module (1).
  1. Install a NEW O-ring (2) and the fuel pump module (1).

  2. Using the EN 48279 wrench, install the lock ring (1) by turning clockwise.

  3. Connect the electrical connectors (1).
  4. Connect the evaporative emission and fuel lines (2). Refer to Plastic Collar Quick Connect Fitting Service.
  5. Install the fuel tank. Refer to Fuel Tank Replacement.
Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Press ...

Fuel Tank Heat Shield Replacement
Removal Procedure Support the fuel tank with a suitable jack. Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2). Remove the ...

Other materials:

Instrument Panel Upper Trim Panel Replacement - Right Side
Instrument Panel Upper Trim Panel Replacement - Right Side Callout Component Name Preliminary Procedure Disable the SIR system. Refer to SIR Disabling and Enabling. Remove the instrument panel center molding. Refer to Inst ...

Brake Caliper Inspection
Warning: Refer to Brake Dust Warning. Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement. Inspect the caliper piston dust boot seal (2) for cracks, tears, ...

Main Shaft Disassemble (Gen 2)
Special Tools 69604356 Gear Pullers For equivalent regional tools, refer to Special Tools. Remove the 1st gear thrust washer (1) and the 1st gear (2) using 69604356 pullersand a hydraulic press. ii Remove the following components: 1st gear bearing asse ...

В© 2014-2019 Copyright www.csmans.com
   
0.0132