Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Generator Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUW)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drive belt. Refer to Drive Belt Replacement.


  4. Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
  5. Remove the battery positive cable  (3) from the back of the generator.

  6. Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)

    .



  2. Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)

    .

  3. Install the drive belt. Refer to Drive Belt Replacement.
  4. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Generator Replacement (LUV)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Lubrication Description
Oil is applied under pressure to the crankshaft (8), connecting rods (5), camshaft adjuster (1), camshaft bearing surfaces (3) and valve tappets (4). All other movi ...

Other materials:

Luggage/Load Locations
Load Compartment (Hatchback) The load compartment cover can be used to conceal objects under it or removed and placed on the bottom of the load compartment to carry larger loads. To remove the load compartment cover: 1. Lift up on the load compartment cover and pull out. 2. Store the load comp ...

Thrust Washer and Bearing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Caution: Do not allow the bearings to spin. Turn them slowly by hand. Spinning the beari ...

Clutch Master Cylinder Reservoir Hose Replacement
Removal Procedure Note: Before disconnecting the reservoir tank hose, remove the clutch/brake fluid from the reservoir tank. Remove the clutch master cylinder reservoir hose (1) from the reservoir tank. Remove the clutch master cylinder reservoir ...

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