Chevrolet Sonic Repair Manual: Hydraulic Brake System Description and Operation
- System Component Description
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The hydraulic brake system consists of the following:
- Hydraulic Brake Master Cylinder Reservoir
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Contains a supply of brake fluid for the hydraulic brake system.
- Hydraulic Brake Master Cylinder
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Converts mechanical input force into hydraulic output pressure.
Hydraulic output pressure is distributed from the master cylinder through two hydraulic circuits, supplying diagonally-opposed wheel apply circuits.
- Hydraulic Brake Pressure Balance Control System
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Regulates brake fluid pressure delivered to hydraulic brake wheel circuits, in order to control the distribution of braking force. Pressure balance control on non-ABS equipped vehicles, is achieved through a proportioning valve assembly. Pressure balance control on ABS equipped vehicles, is achieved through electronic brake distribution (EBD), which is a function of the ABS modulator.
- Hydraulic Brake Pipes and Flexible Brake Hoses
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Carries brake fluid to and from hydraulic brake system components.
- Hydraulic Brake Wheel Apply Components
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Converts hydraulic input pressure into mechanical output force.
- System Operation
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Mechanical force is converted into hydraulic pressure by the master cylinder, regulated to meet braking system demands by the pressure balance control system, and delivered to the hydraulic brake wheel circuits by the pipes and flexible hoses. The wheel apply components then convert the hydraulic pressure back into mechanical force which presses brake linings against rotating brake system components.
Hydraulic Brake System Bleeding (Pressure)
Special Tools
CH-29532 Diaphragm Type Brake Pressure Bleeder
CH-35589-A Brake Pressure Bleeder Adapter
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid ...
Hydraulic Brake System Flushing
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Refer to Brake Fluid Effects on Paint and Electrical Components
Caution.
Inspect the brake fluid for the following conditio ...
Other materials:
Full-Cut Method Description
Note:
If corrosion of the pinch-weld flange is present, or if sheet metal
repairs or replacements are required, refinish the pinch-weld flange in
order to present a clean, primer-only surface.
If paint repairs are required, mask the flange bonding area, prior to
applying th ...
Rear Brake Shield Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the rear tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation.
Remove the rear brake rotor. Refer to R ...
Special Tools
Illustration
Tool Number/Description
3-0207944
Main Shaft Tapered Bearing Insert Tool
39506289
Universal Adapter, 2.5L HST Engine
69604356
Gear Pullers
...
0.0738