Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Installation

Table 1: Park Pawl Actuator Guide Installation
Table 2: Park Pawl Actuator Installation
Park Pawl Actuator Guide Installation


Park Pawl Actuator Guide Installation

Callout

Component Name

1

Park Pawl Actuator Guide Assembly Seal

2

Park Pawl Actuator Guide Assembly

3

Park Pawl Actuator Guide Pin

Caution:

Refer to Fastener Caution.

Procedure

Install the park pawl actuator guide pin to correct height.

Tighten


7.2 mm (0.28 in)

Park Pawl Actuator Installation


Park Pawl Actuator Installation

Callout

Component Name

1

Park Pawl Actuator Assembly

2

Manual Shift Detent (w/Shaft Position Switch) Lever Assembly

3

Manual Shaft

Note:

Lubricate the shaft with ATF to prevent damage to the manual shift shaft seal during installation.

4

Manual Shaft Detent Lever Hub Pin

Caution:

Refer to Fastener Caution.

Procedure

Install the manual shaft detent lever hub pin to correct height.

Note:

Use a NEW pin to ensure proper engagement with the shaft.

Specification


7.9 mm (0.38 in) (b)

Special Tools

DT-48550 Detent Lever Pin Remover

For equivalent regional tools, refer to Special Tools.

5

Manual Shift Shaft Pin

Caution:

Use the manual shaft pin installer to install the pin at the correct height in order to properly secure the manual shaft. If you install the pin too deep, the case bore may crack.

Procedure

Inspect pin installed height is within specifications.

Note:

Use a NEW pin to ensure proper engagement with the case.

Specification


7.2?.2 mm (0.28?.32 in) (a)

Special Tools

DT-41229 Manual Shaft Pin Installer

For equivalent regional tools, refer to Special Tools.

Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
Special Tools DT-41229 Manual Shaft Pin Installer DT-48550 Detent Lever Pin Remover For equivalent regional tools, refer to Special Tools. Removal Procedure Disconnect ...

Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl Actuator Removal
Table 1: Manual Shaft Detent (w/Shift Position Switch) Lever Assembly Removal Table 2: Park Pawl Actuator Guide Removal Manual Shaft Detent (w/Shift Position Sw ...

Other materials:

Brake Rotor Thickness Variation Measurement
Warning: Refer to Brake Dust Warning. Note: Any disc brake rotor that exhibits thickness variation exceeding the maximum acceptable level must be refinished or replaced. Thickness variation exceeding the maximum acceptable level can cause brake pulsation. If the inboard fricti ...

Special Tools
Illustration Tool Number/Description EL 38758 EL 50074 J 38758 Parasitic Draw Test Switch EL 50313 EL 42000 EL 50076 J 42000 ...

Engine Front Cover Gasket Installation
Clean the sealing surfaces and remove all remains of old sealing compound material. Note: The thickness of the sealing bead should be 2 mm (0.0787 in). Apply sealing compound to the shown areas (1) and (2). Refer to  Adhesives, Fluids ...

В© 2014-2020 Copyright www.csmans.com
   
0.0123