Chevrolet Sonic Repair Manual: Manual Shift Detent Lever with Shaft Position Switch Assembly Replacement
Special Tools
- DT-41229 Manual Shaft Pin Installer
- DT-48550 Detent Lever Pin Remover
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Disconnect the transmission range selector lever cable
terminal (1) from the transmission manual shift lever pin.
- Remove the control valve body cover. Refer to
Control Valve Body Cover Replacement.
- Remove the control valve body. Refer to
Control Valve Body Replacement.
- Remove the manual shaft detent lever hub pin (1) using
DT-48550 remover.
- Remove the manual shift shaft pin (5) using diagonal
pliers or equivalent tool. Discard the pin.
- Remove the manual shaft (2).
Note:
- Disconnect the actuator rod (3) from the detent lever assembly.
Do not remove the actuator rod from the transmission case.
- Do not pull the park actuator rod end out beyond the machined
oil passage surface in the case. A no park condition will exist
if the park pawl actuator assembly is pulled out of the transmission
too far and the actuator rod disengages from the park pawl. The
transmission assembly will require disassembly to reinstall the
actuator rod over the park pawl.
- Remove the manual shaft detent (w/shift position switch)
lever assembly (4).
- Installation Procedure
-
Note:
Connect the actuator rod (3) to the detent lever assembly.
- Install the manual shaft detent (w/shift position
switch) lever assembly (4).
Note:
Lubricate the shaft with automatic transmission fluid
to prevent damage to the manual shift shaft seal during installation.
- Install the manual shaft (2).
- Install the manual shaft detent lever hub pin (1)
using DT-41229 Installer.
Specification
Install the Manual Shaft Detent Lever Hub Pin to height of (b) 7.9 mm (0.38 in).
Caution:
Use the manual shaft pin installer to install the
pin at the correct height in order to properly secure the manual shaft.
If you install the pin too deep, the case bore may crack.
- Install the NEW manual shift shaft pin (5) using
DT-41229 Installer. Use a NEW pin to ensure proper engagement with
the case.
Specification
Inspect pin installed height is within (a) 7.2?.2 mm (0.28?.32 in).
- Install the control valve body. Refer to
Control Valve Body Replacement.
- Install the control valve body cover. Refer to
Control Valve Body Cover Replacement.
- Connect the transmission range selector lever cable
terminal (1) from the transmission manual shift lever pin.
Lift Plate and Holding Fixture Removal
Callout
Component Name
1
DT-46625 Transmission Holding Fixture
For equivalent ...
Table 1:
Park Pawl Actuator Guide Installation
Table 2:
Park Pawl Actuator Installation
Park Pawl Actuator Guide Installation
Park Pawl Actuator Guide I ...
Other materials:
Radio Settings
Select and the following may display:
Auto Volume
Radio Favorites
Radio Tune Bar
Radio Text
XM Categories
Radio Factory Settings
Auto Volume
This feature adjusts the radio volume to compensate for road and wind noise as
the vehicle speeds up or slows down, so that the volume leve ...
Front Side Door Outer Panel Replacement
Removal Procedure
Note: According to different corrosion warranties, only the regional
mandatory joining methods are allowed.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconn ...
Rear Bumper Impact Bar Replacement (Hatchback)
Rear Bumper Impact Bar Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement.
1
Rear Bumper Impact Bar Bolt (Qty:?€‰4 ...
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