Chevrolet Sonic Repair Manual: Rail Dust Damage Repair
Warning:
Refer to Eye Protection Warning.
Note:
If rail dust has penetrated into the basecoat, the panel requires refinishing. Ensure all the rail dust has been removed prior to refinishing or the rust spots will return.
Rail dust damage comes from the tiny iron particles produced from the friction between the train wheels and the track. It can also be deposited on vehicles if stored near any operation producing iron dust (i.e., steel ore yards). This dust can either lay on top of, or embed into the paint surface. It is usually diagnosed as bumps in the paint surface or rust colored spots in the paint.
- Move the vehicle to a cool shaded area and ensure the vehicle surfaces are cool during the removal process.
- Thoroughly wash the repair area with a GM approved Liquid Wash and Wax kit
- Wipe the area dry.
- Clean the affected area with silicone, wax and grease remover.
- Perform the removal process according to the manufacturer's directions of the type of repair material used (Gel Type Oxalic Acid or Clay Type Non-Acid Based). If, upon inspection, some particles are still present, the process may be repeated. If the damage has been repaired, complete the repair to the entire panel.
- Polish the entire panel after the removal process. If small pits remain in the clearcoat after all of the damage has been repaired, refer to Clearcoat Repair without Repainting.
Radiator Grille Emblem/Nameplate Replacement
Radiator Grille Emblem/Nameplate Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to ...
Front Grille
...
Other materials:
Auxiliary Devices
The optional AUX input allows portable devices to connect to the vehicle using
the 3.5 mm(1/8 in) input jack. The AUX input jack, if equipped, is in the storage
area to the right of the infotainment system.
A second AUX input is on the front of the infotainment system, if equipped. See
Overvi ...
Cigarette Lighter Receptacle Replacement
Special Tools
EL-42059 Cigar Lighter Socket Remover .
For equivalent regional tools. Refer to Special Tools
Removal Procedure
Remove the auxiliary power outlet fuse from the fuse block.
Remove the receptacle:
Look into the receptacle(2). There are two 3?€‰m ...
Front Wheel Drive Shaft Replacement
Special Tools
J-45859 Axle Remover
For regional equivalent tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension skid plate bolts (1) and the front suspen ...
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