Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Brake Cylinder Replacement

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Rear Brake Cylinder Replacement

Removal Procedure

    Warning:

    Refer to Brake Dust Warning.

    Warning:

    Refer to Brake Fluid Irritant Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Remove the brake drum. Refer to Brake Drum Replacement.
  4. Remove the drum brake adjusting hardware. Refer to Drum Brake Adjusting Hardware Replacement.
  5. Clean the area surrounding the wheel cylinder of dirt and debris.

  6. Remove the rear brake cylinder bleeder valve bolt (1) and cap (2).

  7. Disconnect the brake pipe fitting (1).

    Cap the brake pipe fitting to prevent brake fluid loss and contamination.


  8. Remove the rear brake cylinder bolts (1).

  9. Spread the top of the brake shoes slightly and remove the rear brake cylinder (1).
Installation Procedure

    Spread the top of the brake shoes slightly and install the rear brake
  1. Spread the top of the brake shoes slightly and install the rear brake cylinder (1).

  2. Caution:

    Refer to Fastener Caution.

  3. Install the rear brake cylinder bolts (1) and tighten to 10 Y (89 lb in)

    .



  4. Connect the brake pipe fitting (1) and tighten to 18 Y (13 lb ft)

    .



  5. Install the rear brake cylinder bleeder valve bolt (1) and tighten to 9 Y (80 lb in)

    .

  6. Install the rear brake cylinder bleeder valve bolt cap (2).
  7. Install the drum brake adjusting hardware. Refer to Drum Brake Adjusting Hardware Replacement.
  8. Adjust the drum brakes. Refer to Drum Brake Adjustment.
  9. Install the brake drum. Refer to Brake Drum Replacement.
  10. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  11. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
Rear Brake Cylinder Overhaul
Disassembly Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and J ...

Rear Brake Hose Replacement (Body to Axle - Drum Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the ...

Other materials:

Rear Wiper/Washer System Description and Operation
The rear window wiper motor is located inside the hatchback door and is directly connected to the rear window wiper. Ignition voltage is supplied to the rear wiper motor through the wiper switch. The hatchback rear window washer systems equipped with a separate washer fluid pump, hose, and noz ...

Battery Charging
Special Tools EL 50313 Battery Tester For equivalent regional tools, refer to Special Tools. Diagnostic Aids For best results, use an automatic taper-rate battery charger with a voltage capability of 16 V. The charging area should be well ventilated. Do not charge a bat ...

Fuel Pressure Measurement
Special Tools EN 34730?E1 Pressure Tester For equivalent regional tools, refer to Special Tools Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open con ...

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