Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Special Tools

Illustration

Tool Number/Description


207649

Rod Hairpins


547324

Flange Screws


EN-232

KM-232

J-21867-L40

Oil Pressure Check Adapter


EN-235-6

KM-235-6

Installer


EN-328–B

GE-328-B

KM-328-B

GE-6125-1B

Remover


EN-422

KM-422

83 94 959

Installer


EN-498–B

GE-21867-A

J-21867-A

KM-498-B

CH-48027

Pressure Gauge and Adapter Set


EN-652

KM-652

Flywheel Holder


EN-658-1

KM-658-1

J-35264

Installer


EN-796

KM-796-A

Dismantler


CH-807

KM-807

Closure Plugs


EN-840

KM-840

J-36017

83 94 157

Remover


EN-845

KM-845

Suction Device


EN-849

KM-849

Assembly Tray


EN-958

KM-958

Valve Stem Seal Installer


EN-6009

KM-6009

83 96 335

J-43301

Remover/Installer


EN-6333

KM-6333

Locking Pin


EN-6340

KM-6340

Locking Tool


EN-6349

KM-6349

Locking Pin


EN-6351

KM-6351

Assembly Sleeves


EN-6361

KM-6361

Feeler Gauge Set


EN-6624

KM-6624

Remover


EN-6625

KM-6625

Flywheel Locking Device


EN-6628-A

KM-6628-A

Locking Tool


EN-8087

J-8087

Cylinder Bore Gauge


EN-28467-B

J-28467-B

Universal Engine Support Fixture


EN-34730-91

KM-34730-91

Pressure Tester


EN-36857

J-36857

Engine Lift Bracket


EN-43405

J-43405

Support Foot Set


EN-45000

KM-45000

J-45000

Seal Remover


EN-45059

J-45059

Angle Meter


GE-571-B

MKM-571-B

GE-8001

J-8001

Dial Gauge


GE-22738-B

J-22738-B

Valve Spring Tester


J-37088-A

KM-37088A

Fuel Line Disconnect Tool Set


EN-50717-1

Stands


EN-50717-2

Compressor


EN-8062

J-8062

Valve Spring Compressor

Service Prior to Assembly
The importance of cleanliness during assembly cannot be overstated. Dirt or debris will cause engine damage. An automobile engine is a combination of many machined, honed, polished and lapped surf ...

Throttle Body Assembly Installation
Install a NEW throttle body seal. Install the throttle body (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (2) and tighten to ...

Other materials:

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louver ...

Automatic Transmission Shift Lock Control Description and Operation
The automatic transmission park lock control system is a safety device that prevents an inadvertent shift out of PARK. The driver must press the brake pedal before moving the park lever out of the PARK position. The system consists of the following components: The automatic transmission pa ...

Engine Replacement (Automatic Transmission)
Special Tools J-45859 Wheel Drive Shaft Remover CH-807 Closure Plugs For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the battery and battery tray. Refer to Battery Tray Replacement. Relieve the fuel system pressure. Refer to Fuel Pressur ...

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