Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Starter Replacement (LUV)

Chevrolet Sonic Repair Manual / Electrical / General / Starter Replacement (LUV)

Removal Procedure
  1. Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. If equipped with a front suspension skid plate, remove the drivetrain and suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the battery positive cable fastener (2) and the battery positive cable terminal (1), from the starter solenoid.
  5. Remove the starter battery positive fastener (3) and the positive terminal (4), from the starter solenoid.
  6. Remove the battery negative cable fastener (5) and the battery negative ground terminal (6), from the starter mounting stud.

  7. Remove the starter mounting fasteners (1) and remove the starter from the vehicle.
Installation Procedure

    Install the starter (2).
  1. Install the starter (2).
  2. Caution:

    Refer to  Fastener Caution.

  3. Install the starter fasteners (1) and tighten to  25 Y (18 lb ft)

    .



  4. Install the ground cable (6).
  5. Install the ground cable fastener (5) and tighten to  12.5 Y (111 lb in)

    .

  6. Install the starter positive cable (4) to starter.
  7. Install the starter positive cable fastener (3) and tighten to  12.5 Y (111 lb in)

    .

  8. Install the battery positive cable terminal (1).
  9. Install the battery positive cable fastener (2) and tighten to  12.5 Y (111 lb in)

    .

  10. Install the drivetrain and suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  11. Lower the vehicle.
  12. Connect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
Special Tools
Illustration Tool Number/Description EL 38758 EL 50074 J 38758 Parasitic Draw Test Switch ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Recommended Fuel
Use regular unleaded gasoline with a posted octane rating of 87 or higher. If the octane rating is less than 87, an audible knocking noise may be heard. If this occurs, use a gasoline rated at 87 octane or higher as soon as possible. If heavy knocking is heard when using gasoline with a higher ...

Windshield Header Courtesy Lamp Replacement
=i_ii.========= Windshield Header Courtesy Lamp Replacement Callout Component Name 1 Windshield Header Courtesy Lamp Procedures Grasp the courtesy lamp assembly and pull downward to release the retainer clips ...

Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area. Warning: Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label a ...

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