Chevrolet Sonic Repair Manual: Stationary Window Waterleak Repair
Warning:
If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when powered, which could cause deployment of the air bag(s) and result in personal injury. Before attempting these procedures, the SIR system must be disabled. Refer to Disabling the SIR System.
With the ignition OFF, inspect the SDM mounting area, including the carpet. If any significant soaking or evidence of significant soaking is detected, you must perform the following tasks:
- Remove all water.
- Repair the water damage.
- Replace the SDM harness connector.
- Replace the SDM.
Failure to follow these tasks could result in possible air bag deployment, personal injury, or otherwise unneeded SIR system repairs.
- If the floor carpet is wet refer to Floor Carpet Drying.
- Remove the trim moldings or the headliner in order to repair the leak, if needed.
- Determine the source of water entry.
- If water is leaking at the edge of the windshield, reseal the windshield using Urethane Adhesive Caulking Kit GM?€‰P/N?€‰12346392 or the equivalent.
- If water leaks into the vehicle at the sides of the stationary windows, reseal the window using Urethane Adhesive Caulking Kit GM?€‰P/N?€‰12346392 or the equivalent.
Stationary Window Description
Most stationary windows, specifically windshields, are retained to the body with
adhesive which adheres the window to the body, increasing structural integrity.
The reinstallation of the windows w ...
Sunroof Window Height and Opening Fit Adjustment
Note: Correct adjustment cannot be achieved if the sunroof window
is closed from vent position.
Cycle the sunroof window from full open to closed position.
.,
Note: Do Not re ...
Other materials:
Headlining Trim Panel Replacement (Hatchback without Sunroof)
Headlining Trim Panel Replacement
Callout
Component Name
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish trims.
If the material is damaged ...
Rear Window Panel Trim Replacement
Rear Window Panel Trim Replacement
Callout
Component Name
Preliminary Procedures
Remove the body lock pillar upper trim panel. Refer to Body Lock
Pillar Upper Trim Panel Replacement.
Remove the body rear seat back trim pa ...
Intake Manifold Installation
Clean the sealing surfaces.
Install the intake manifold (1) along with a NEW intake manifold gasket.
Caution: Refer to Fastener Caution.
Install the 6 intake manifold bolts (1) and tighten to 20 Y (15 lb ft).
...
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