Chevrolet Sonic Repair Manual: Stationary Window Waterleak Repair
Warning:
If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be replaced. The SDM could be activated when powered, which could cause deployment of the air bag(s) and result in personal injury. Before attempting these procedures, the SIR system must be disabled. Refer to Disabling the SIR System.
With the ignition OFF, inspect the SDM mounting area, including the carpet. If any significant soaking or evidence of significant soaking is detected, you must perform the following tasks:
- Remove all water.
- Repair the water damage.
- Replace the SDM harness connector.
- Replace the SDM.
Failure to follow these tasks could result in possible air bag deployment, personal injury, or otherwise unneeded SIR system repairs.
- If the floor carpet is wet refer to Floor Carpet Drying.
- Remove the trim moldings or the headliner in order to repair the leak, if needed.
- Determine the source of water entry.
- If water is leaking at the edge of the windshield, reseal the windshield using Urethane Adhesive Caulking Kit GM?€‰P/N?€‰12346392 or the equivalent.
- If water leaks into the vehicle at the sides of the stationary windows, reseal the window using Urethane Adhesive Caulking Kit GM?€‰P/N?€‰12346392 or the equivalent.
Stationary Window Description
Most stationary windows, specifically windshields, are retained to the body with
adhesive which adheres the window to the body, increasing structural integrity.
The reinstallation of the windows w ...
Sunroof Window Height and Opening Fit Adjustment
Note: Correct adjustment cannot be achieved if the sunroof window
is closed from vent position.
Cycle the sunroof window from full open to closed position.
.,
Note: Do Not re ...
Other materials:
Instrument Panel Outer Trim Cover Replacement
Instrument Panel Outer Trim Cover Replacement
Callout
Component Name
1
Instrument Panel Outer Trim Cover (Qty:?€‰2)
Procedures
Use a flat bladed plastic trim tool in order to disengage the retainers
securi ...
Engine Replacement (Manual Transmission)
Special Tools
J-45859 Wheel Drive Shaft Remover .
CH-807 Closure Plugs .
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the battery and battery tray. Refer to Battery Tray Replacement.
Relieve the fuel system pressure. Refer to Fu ...
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
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