Chevrolet Sonic Repair Manual: Steering Linkage Outer Tie Rod Replacement

Chevrolet Sonic Repair Manual / Chassis / Steering / Tie Rods and Linkage / Steering Linkage Outer Tie Rod Replacement

Steering Linkage Outer Tie Rod Replacement
Callout	Component Name
Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
1	Steering Linkage Outer Tie Rod Nut Caution: Refer to Fastener Caution. Procedure Use the EN-45059 meter in order to tighten the outer tie rod nut to the specification. Tighten 30 Y (22 lb ft) 128 degrees Special Tools EN-45059 Angle Meter For equivalent regional tools, refer to Special Tools.
2	Steering Linkage Inner Tie Rod Nut Procedure Use paint in order to place match marks on the steering linkage inner tie rod nut and on the steering linkage inner tie rod. During installation, align the match marks. Do not tighten the nut during installation. Tighten the nut after adjusting the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment.
3	Steering Linkage Outer Tie Rod Caution: Do not free the ball stud by using a pickle fork or a wedge-type tool. Damage to the seal or bushing may result. Procedure Use the CH-161-B puller in order to separate the steering linkage outer tie rod from the steering knuckle. Inspect the steering linkage inner tie rod for bent or damaged threads. Clean the tapered surface of the steering knuckle. After the installation is complete, measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment. Special Tools CH-161-B Bearing Puller For equivalent regional tools, refer to Special Tools.

Steering Linkage Outer Tie Rod Inspection

Special Tools GE-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Note: This inspection procedure does not supersede local government required inspection ...

Steering Wheel and Column

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Hydraulic Brake System Flushing
Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Inspect the brake fluid for the following conditions, indicating brake fluid contamination: Fluid separation, indicating 2 types of fl ...

Parking Brake Adjustment (Drum Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use ONLY HAND TOOLS whenever tightening or loosening the adjusting nut. Apply and fully release the park brake several times. Verify that the park brake lever releases completely. Turn ON the ignition. Verify the red B ...

Front Wheel Drive Shaft Outer Joint and Boot Replacement
Special Tools DT-35910 Drive Axle Boot Clamp Pliers For equivalent regional tools, refer to Special Tools Disassemble Procedure Remove the wheel drive shaft from the vehicle. Refer to Front Wheel Drive Shaft Replacement. Install the drive axle shaft (1) i ...

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