Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Sunroof Window Seal Replacement

Removal Procedure
  1. Remove the sunroof window panel. Refer to Sunroof Window Replacement.


  2. Remove the seal from the window panel frame by pulling the seal away at one point and continuing around the perimeter of the frame.
  3. Clean around the edge of the inside surface of the window with a 50/50 mixture of isopropyl alcohol and water by volume on a dampened lint free cloth, allow to air dry.
Installation Procedure
  1. Using a clean dampened cloth wipe the seal with a small amount of the same window cleaner in order to ease installation.
  2. \\\
  3. Position the sunroof window panel seal onto the window frame, locating the starting end of the seal at the relief notch in the center of the passenger side of the frame.
  4. Note:

    Ensure that the seal is properly seated around the entire perimeter of the window frame.

  5. Firmly press the window seal into the retainer edge of the sunroof window, a 50/50 mixture of soap and water by volume will help in the installation.
  6. Install the sunroof window panel. Refer to Sunroof Window Replacement.
  7. Adjust the window panel height. Refer to Sunroof Window Height and Opening Fit Adjustment.
  8. Inspect sunroof for proper operation.
Sunroof Window Replacement
Sunroof Window Replacement Callout Component Name 1 Sunroof Window Bolt?€‰(Qty:?€‰4) Caution: Refer to F ...

Sunroof Switch Replacement
Sunroof Switch Replacement Callout Component Name Preliminary Procedure Remove the dome lamp bezel. Refer to Dome Lamp Bezel Re ...

Other materials:

Valve Guide Reaming, and Valve and Seat Grinding
Valve Cleaning Procedure Use soft bristle wire brush to clean any carbon build-up from the valve head. DO NOT use a wire brush on any part of the valve stem. The valve stem is chrome plated to provide enhanced wear characteristics. Wire brushing the stem could remove the chr ...

Special Tools
Illustration Tool Number/ Description BO-38185 J-38185 Hose Clamp Pliers BO-42220 J-42220 Universal 12V Leak Detection Lamp CH-37872 GE-30206952 3-02 ...

Park Brake and P (Park) Mechanism Check
Warning: When you are doing this check, the vehicle could begin to move. You or others could be injured and property could be damaged. Make sure there is room in front of the vehicle in case it begins to roll. Be ready to apply the regular brake at once should the vehicle begin to move. ...

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