Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Synchronizers Assemble

1st/2nd Gear Synchronizer

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    Note:

    When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.

  1. Install the synchronizer inserts (1) into the 1st/2nd gear synchronizer hub (2).
  2. Install the 1st/2nd gear synchronizer hub (2) into the 1st/2nd gear synchronizer sleeve (3).
3rd/4th Gear Synchronizer

    Install the synchronizer inserts (1) into the 3rd/4th
  1. Install the synchronizer inserts (1) into the 3rd/4th gear synchronizer hub (2).
  2. Install the 3rd/4th gear synchronizer hub (2) into the 3rd/4th gear synchronizer sleeve (3).
5th Gear Synchronizer

    Install the synchronizer inserts (1) into the 5th
  1. Install the synchronizer inserts (1) into the 5th gear synchronizer hub (3).
  2. Install the 5th gear synchronizer hub (3) into the 5th gear synchronizer sleeve (2).
Shift Fork Cleaning and Inspection (Gen 2)
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order that they are removed. Mark the parts to ensure the correct position for inspection and assembly. Clean all ...

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