Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Timing Belt Installation

Special Tools

For equivalent regional tools, refer to Special Tools.



    Note:

    The timing belt drive gear and oil pump housing must align.

  1. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt, to cylinder 1 TDC of combustion stroke.

  2. Note:

    The right half of the EN-6340 locking tool can be recognized by the lettering right, arrow, on the tool.

  3. Prepare the right half of the EN-6340 locking tool .
    1. Remove the 2 bolts (2).
    2. Detach the front panel (1) from the EN-6340 locking tool - right.


    Note:

    • The spot type marking (4) on the intake camshaft adjuster does not correspond to the groove of the EN-6340 locking tool - left (1) during this process, but must be somewhat above.
    • The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340 locking tool - right (2).
  4. Insert the EN-6340 locking tool - left (1) and the EN-6340 locking tool - right (2) in the camshaft adjuster.


  5. Note:

    Observe direction of rotation.

  6. Insert the timing belt (1).

  7. Apply tension to the timing belt tensioner (2) in the direction of the arrow, using an Allen key (1).
  8. Remove the EN-6333 locking pin  (3).
  9. Note:

    The timing belt tensioner moves automatically to the correct position.

  10. Release tension on timing belt tensioner.
  11. Remove the EN-6340 locking tool .
  12. Check position of the camshaft sprocket.
    1. Turn crankshaft 720° in the direction of engine rotation by the crankshaft balancer bolt.
    2. Note:

      Note the marking on the camshaft sprocket.

    3. Insert EN-6340 locking tool into camshaft sprockets.


    Note:

    The timing belt drive gear and oil pump housing must align.

  13. Check the crankshaft position.
Timing Belt Inspection
Special Tools EN-6340 Locking Tool EN-6628-A Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the timing belt upper front cover. Ref ...

Timing Belt Lower Front Cover Installation
Caution: Refer to Fastener Caution. Install the timing belt cover (1) and tighten the 4 timing belt lower front cover bolts (2) to  6 Y (53 lb in ...

Other materials:

Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor System (TPMS). The TPMS is designed to warn the driver when a low tire pressure condition exists. TPMS sensors are mounted onto each tire and wheel assembly, excluding the spare tire and wheel assembly. The TPMS sensors monitor the air pressure in ...

Rear Side Door Weatherstrip Replacement - Body Side
Rear Side Door Weatherstrip Replacement - Body Side Callout Component Name Preliminary Procedures Remove the upper center pillar trim. Refer to Center Pillar Upper Trim Panel Replacement. Remove the lower center pillar tr ...

Heater Inlet Hose Replacement (LDE, LUW)
Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools. Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Disengage the heater inlet hose quick connect clip (1) at the heater ...

© 2014-2025 Copyright www.csmans.com
 
0.0048