Chevrolet Sonic Repair Manual: Transmission Case Cleaning and Inspection
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Component Name |
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Caution: Do not use abrasive pads or bristle devices to clean the sealing surfaces. Abrasive pads produce a fine grit that can effect transmission function. Abrasive pads can also remove enough metal to create oil leaks. Caution: After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure. Caution: Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.
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1 |
Torque Converter Housing Locating Pin Procedure
Inspect the torque converter housing locating pins. Specification
The locating pins installed height is 7.4 mm (0.29 in). |
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2 |
Fluid Trough Check Ball Specification
The check ball installed depth is 11 mm (0.43 in). |
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3 |
Converter Housing Sealing Surface |
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4 |
Control Valve Body Cover Sealing Surface |
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5 |
Fill Cap Seal |
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6 |
Transmission Fluid Cooler Pipe Sealing Surface |
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7 |
Fluid Pressure Test Plug Caution: Refer to Fastener Caution.
12 Y (106 lb in) |
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8 |
Manual Shift Shaft Seal Surface |
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9 |
Fluid Fill Cap Sealing Surface |
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10 |
Fluid Level Plug Tighten
12 Y (106 lb in) |
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11 |
Valve Body Locating Pin Procedure
Inspect the valve body locating pins. Specification
The locating pins installed height is 5.8 mm (0.22 in). |
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12 |
Drain Plug Tighten
12 Y (106 lb in) |
Transmission Control Replacement
Transmission Control Replacement
Callout
Component Name
Preliminary Procedures
Remove the front floor console. Refer to
Front F ...
Other materials:
SIR Disabling and Enabling
SIR component location affects how a vehicle should be serviced. There are parts
of the SIR system installed in various locations around a vehicle. To find the location
of the SIR components refer to Supplemental Inflatable Restraint System Description
and Operation.
There are several reason ...
Cylinder Head Cleaning and Inspection
Valve Cleaning and Inspection
Warning: Bodily injury may occur if the cleaning solvent is
inhaled or exposed to the skin.
Note: Do not scratch the valve stem with the wire brush.
Clean the valves of carbon, oil and varnish. Carbon can be remove ...
Front Side Door Lock Cylinder Coding (Free Wheeling)
Special Tools
BO-49753 Assembly Tool
The door lock cylinder uses 8 of the 8?€‰cut positions. The tumbler positions
are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining,
and are not snap in.
Note: All lock cylinders for side milled keys ha ...