Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Transmission Case Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Transmission Case Cleaning and Inspection



Transmission Case Cleaning and Inspection

Callout

Component Name

Caution:

Do not use abrasive pads or bristle devices to clean the sealing surfaces. Abrasive pads produce a fine grit that can effect transmission function. Abrasive pads can also remove enough metal to create oil leaks.

Caution:

After cleaning the transmission components, allow to air dry. Do not use cloth or paper towels in order to dry any transmission components. Lint from the towels can cause component failure.

Caution:

Do not reuse cleaning solvents. Previously used solvents may deposit sediment which may damage the component.

Preliminary Procedures

  1. Thoroughly clean the transmission case assembly, including case threads, with clean solvent.
  2. Clean gasket sealing surfaces. Remove all residual gasket material.
  3. Inspect all threaded holes. If necessary, repair any thread damage.

1

Torque Converter Housing Locating Pin

Procedure

Inspect the torque converter housing locating pins.

Specification


The locating pins installed height is 7.4 mm (0.29 in).

2

Fluid Trough Check Ball

Specification


The check ball installed depth is 11 mm (0.43 in).

3

Converter Housing Sealing Surface

4

Control Valve Body Cover Sealing Surface

5

Fill Cap Seal

6

Transmission Fluid Cooler Pipe Sealing Surface

7

Fluid Pressure Test Plug

Caution:

Refer to Fastener Caution.

Tighten


12 Y (106 lb in)

8

Manual Shift Shaft Seal Surface

9

Fluid Fill Cap Sealing Surface

10

Fluid Level Plug

Tighten


12 Y (106 lb in)

11

Valve Body Locating Pin

Procedure

Inspect the valve body locating pins.

Specification


The locating pins installed height is 5.8 mm (0.22 in).

12

Drain Plug

Tighten


12 Y (106 lb in)

Torque Converter and Differential Housing - Case Side
...

Transmission Control Replacement
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Other materials:

Driver or Passenger Seat Shoulder Belt Replacement (without A69)
Driver or Passenger Seat Shoulder Belt Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: Refer to SIR Seatbelt Pretensioner Handling Warning. Warning: In order to prevent ...

Steering Linkage Inner Tie Rod Replacement
Steering Linkage Inner Tie Rod Replacement Callout Component Name Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the steering gear boot. Refer to Steering Gear Boot ...

Synchronizers Assemble
1st/2nd Gear Synchronizer iv Note: When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location. Install the synchronizer inserts (1) into ...

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