Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).
- Remove the water inlet pipe mounting fasteners (1).
- Remove the water inlet seal (3) and discard.
- Remove the thermostat (4).
- Installation Procedure
-
- Clean the sealing surface.
- Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
- Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)
.
- Install the radiator outlet hose (2) to the water inlet pipe.
- Connect the engine coolant temperature sensor connector (1).
- Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Tur ...
Water Inlet Replacement (LUW)
Removal Procedure
Drain the engine coolant system. Refer to Cooling System Draining and
Filling.
Disconnect the engine coolant temperature sensor connector (1). ...
Other materials:
Rear Side Door Window Rear Guide Replacement
Rear Side Door Window Rear Guide Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.
1
Rear Side Door Window R ...
Battery Negative Cable Disconnection and Connection
Battery Negative Cable Disconnection and Connection
Callout
Component Name
Preliminary Procedures
Turn on the radio and record all of the radio pre-set stations.
Ensure that all lamps and accessories are turned off.
Tu ...
Evaporative Emission Canister Replacement (Steel Tank)
Removal Procedure
Remove the evaporative emission canister bracket fasteners (1).
Disconnect the purge solenoid valve electrical connector (1).
Disconnect the evaporative emission canister vent hose (2).
Disconnect the evaporative emission c ...
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