Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.


  3. Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).

  4. Remove the water inlet pipe mounting fasteners (1).
  5. Remove the water inlet seal (3) and discard.
  6. Remove the thermostat (4).
Installation Procedure
  1. Clean the sealing surface.

  2. Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
  3. Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)

    .



  4. Install the radiator outlet hose (2) to the water inlet pipe.
  5. Connect the engine coolant temperature sensor connector (1).
  6. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
  7. Fill the cooling system. Refer to Cooling System Draining and Filling.
  8. After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Water Inlet Replacement (LUW)
Removal Procedure Drain the engine coolant system. Refer to Cooling System Draining and Filling. Disconnect the engine coolant temperature sensor connector (1). ...

Other materials:

Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools GE 39400-A Halogen Leak Detector For equivalent regional tools, refer to Special Tools. Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the air conditioning condenser. Refer to Air Conditioning Condenser Repl ...

Spark Plug Replacement
Spark Plug Replacement Callout Component Name Preliminary Procedure Open the hood. Remove the engine sight shield. Remove the ignition coil. Refer to Ignition Coil Replacement. 1 Spark P ...

Drive Range, Fifth Gear Default (Gen 1)
If the transmission encounters an electrical component malfunction, the transmission will default to Fifth gear. All solenoids will default to their normal state. If the torque converter clutch is applied, it will release. The transmission will remain in Drive Range?Fifth Gear Default until th ...

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