Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)
- Removal Procedure
-
- Drain the engine coolant system. Refer to Cooling System Draining and Filling.
- Remove the following:
- Engine coolant air bleed hose (1)
- Engine coolant temperature sensor (2) and connector clip (3)
- Heated oxygen sensor connector (4)
- Remove the heater outlet hose (1) and the heater inlet hose (2).
- Remove the water outlet bolts (1) and discard the water outlet seal (2).
- Remove the water outlet (3).
- Installation Procedure
-
- Clean the sealing surfaces.
- Install the water outlet (3) and a NEW water outlet seal (2).
- Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)
.
- Install the heater outlet hose (1) and the heater inlet hose (2).
- Connect the following:
Caution:
Refer to Fastener Caution.
- Engine coolant temperature sensor (2) and connector clip (3)
- Heated oxygen sensor connector (4)
- Engine coolant air bleed hose connector (1)
- Fill the engine coolant system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Water Outlet Removal
Remove the 3 water outlet bolts (3).
Remove the water outlet (2) and the water outlet seal ring (1).
...
Coolant Pump
...
Other materials:
Rear Wheelhouse Liner Replacement (Hatchback - Right)
Rear Wheelhouse Liner Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Rear Wheelhouse Panel Liner ...
Cruise Control Package Installation
Installation Instructions Part Number
95142086
Kit Contents
Qty
Description
1
Steering Wheel with cruise control switch
1
Installation Instruction Sheet
Tools Required
A torx wrench ...
Exhaust Camshaft Installation
Note: Mind the markings on the camshaft bearing caps. Camshaft
bearing caps should be installed in their original position.
Lubricate camshaft and camshaft bearing caps with engine oil.
Install the exhaust camshaft (3).
Install the 5 camshaft bearing caps̴ ...
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