Chevrolet Sonic Repair Manual: Brake Pipe and Hose Inspection

Chevrolet Sonic Repair Manual / Chassis / Brakes / General / Brake Pipe and Hose Inspection

Warning:

Refer to Brake Fluid Irritant Warning.

Caution:

Refer to Brake Fluid Effects on Paint and Electrical Components Caution.

Visually inspect all of the brake pipes for the following conditions:

Kinks, incorrect routing, missing or damaged retainers
Leaking fittings, excessive corrosion

If any of the brake pipes exhibited any of the conditions listed, then the identified pipe, or pipes, require replacement.

Ensure that the vehicle axles are correctly supported at ride height in order to maintain the proper relationship of the flexible brake hoses to the chassis.

Visually inspect all of the flexible brake hoses for the following conditions:

Kinks (1), improper routing, twists, chafing, missing or damaged retainers
Leaking connections, perished, cracked, blistered, brittle or bulging hoses

If any of the flexible brake hoses exhibited any of the conditions listed, then the identified flexible brake hose, or hoses require replacement.

Squeeze the flexible brake hoses with firm finger pressure to inspect for soft spots (2), indicating an internal restriction. Inspect the entire length of each flexible brake hose.

If any of the flexible brake hoses were found to have soft spots (2), then the identified flexible brake hose, or hoses require replacement.

Brake Pipe Replacement

Special Tools CH-45405 Brake Pipe Flaring Kit For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Fluid Irritant Warning. Warning: Always use do ...

Brake Pressure Modulator Valve Bracket Replacement

Removal Procedure Remove the brake pressure modulator valve (BPMV) and bracket assembly. Refer to Brake Pressure Modulator Valve Replacement. Remove the BPMV boltsR ...

Other materials:

Finish Care
Application of aftermarket clearcoat sealant/wax materials is not recommended. If painted surfaces are damaged, see your dealer to have the damage assessed and repaired. Foreign materials such as calcium chloride and other salts, ice melting agents, road oil and tar, tree sap, bird droppings, ...

Tire Dismounting and Mounting
Caution: Use a tire changing machine in order to dismount tires. Do not use hand tools or tire irons alone in order to remove the tire from the wheel. Damage to the tire beads or the wheel rim could result. Caution: Do not scratch or damage the clear coating on aluminum wheels wit ...

Evaporative Emission Canister Vent Solenoid Valve Replacement
Evaporative Emission Canister Vent Solenoid Valve Replacement Callout Component Name Preliminary Procedures Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the e ...

0.0067