Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Front Side Door Replacement

Chevrolet Sonic Repair Manual / Body / Doors and Enclosures / Doors / Front Side Door Replacement



Front Side Door Replacement

Callout

Component Name

Warning:

Refer to SIR Warning.

Preliminary Procedures

  1. Mark the location of the hinge before removing the bolts with a grease pencil.
  2. Remove the front door trim panel. Refer to Front Side Door Trim Replacement.

1

Front Side Door Check Link Bolt to Body

Caution:

Refer to Fastener Caution.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With an assistant, remove the door.
  5. After the door has been removed, ensure that the dome lamp is off. If the dome lamp is on remove the fuse.
Tighten


22?€‰Y (16?€‰lb?€‰ft)

2

Front Side Door Lower Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

3

Front Side Door Upper Hinge Bolt to Door (Qty:?€‰2)

Tighten


25?€‰Y (18?€‰lb?€‰ft)

4

Front Side Door Assembly

Procedure

  1. When replacing the door it is necessary to transfer all of the internal components.
  2. If the door striker needs adjust. Refer to Front Side Door Lock Striker Adjustment.
  3. Front door adjustment. Refer to Front Side Door Adjustment.
Front Side Door Outer Panel Replacement
Removal Procedure Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Disable the SIR System. Refer to SIR Disabling ...

Front Side Door Trim Replacement
Front Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the front side door upper front trim panel ...

Other materials:

Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement
Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement Callout Component Name 1 Front Side Door Upper Front Auxiliary Weatherstrip Retainer (Qty:?€‰10) Note: If the retainers are damaged when ...

Battery Current Sensor Replacement
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Disconnect the battery current sensor from the body harness connector. Unclip the battery current sensor from the battery tray. Remove the battery ...

Automatic Transmission Shift Lock Control Function Check
Warning: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. Before starting this check, be sure there is enough room around the vehicle. It should be parked on a level surface. Apply the parking brake. Be read ...

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