Chevrolet Sonic Repair Manual: Ignition Lock Cylinder Replacement
- Removal Procedure
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- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the upper trim cover and the lower trim cover from the steering column. Refer to Steering Column Lower Trim Cover Replacement.
- Insert the key into the ignition lock cylinder and turn the key to the RUN position.
- Push a pick-type tool into the access hole (2) in the ignition and start switch housing and press the ignition lock cylinder lock tab down.
- Remove the ignition lock cylinder (1) from the ignition and start switch housing.
- Installation Procedure
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- If you are installing a new ignition lock cylinder, code the lock cylinder. Refer to Lock Cylinder Coding - Ignition.
- Turn the key to the RUN position and insert ignition lock cylinder (1) into the ignition and start switch housing.
- Turn the key to the LOCK position and remove the key from the ignition lock cylinder.
- Install the upper trim cover and the lower trim cover to the steering column. Refer to Steering Column Lower Trim Cover Replacement.
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code a ...
Immobilizer
...
Other materials:
Piston, Connecting Rod, and Bearing Removal
Install the crankshaft balancer bolt.
Set the pistons 1 and 4 to TDC in direction of engine rotation.
Note: Note cylinder sequence.
Mark the connecting rod with the connecting rod bearing cover (1).
Remove the 4 connecting rod bearing caps bol ...
Cylinder Head Assemble
Special Tools
EN-958 Valve Stem Seal Installer
EN-8062 Valve Spring Compressor
EN-8062-5 Adapter
EN-50717-2 Compressor Assembly of EN-50717 Kit
For equivalent regional tools, refer to Special Tools.
Lubricate the valve stem and the valve guide with clean engine oil.
...
Fuel Tank Fuel Pump Module Replacement (Steel Tank)
Special Tools
EN-48279 Fuel Sender Lock Ring Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Pressure Relief.
Remove the fuel tank. Refer to Fuel Tank Replacement.
Disconnect the ...
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