Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T40/45/50)

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / 2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation
Callout	Component Name
1	2? Clutch Piston Assembly Note: Position the 2? piston air bleed and large slot toward the top of the case. DT-47796 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-47796 seal protector to ease installation of the piston. Special Tool DT-47796 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2? Clutch Spring
3	2? Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-47797 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation Callout Component Name 1 2? Clutch Piston Assembly Note: Position the ...

2-6 Clutch Piston Removal

2-6 Clutch Piston Removal Callout Component Name 1 2? Clutch Spring Retainer Special Tool DT-28585 Snap Ring Remo ...

Other materials:

Rear Brake Hose Replacement (Body to Axle - Drum Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Timing Belt Removal
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

Main Shaft Disassemble (Gen 1)
Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal Table 5: 2nd Gear Bearing Remova ...

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