Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Air Cleaner Inlet Duct Replacement

Removal Procedure
  1. Remove the right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.


  2. Remove the upper intake air duct plastic fastener (1).

  3. Pull the lower portion of the intake air duct outward to release the duct from the rubber mounting grommet (1).
  4. Pull downward to separate the lower portion of the intake air duct (2) from the upper duct (3).
Installation Procedure

    Attach the lower portion of the intake air duct (2) to the upper duct (3).
  1. Attach the lower portion of the intake air duct (2) to the upper duct (3).
  2. Attach the lower portion of the intake air duct to the rubber mounting grommet (1).

  3. Install the upper intake air duct plastic fastener (1) to the body bracket.
  4. Install the right front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement.
Intake Piping/Duct
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Engine Lubrication
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Other materials:

Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive portion of the wire, and the wire is not damaged, determine the length of insulation that needs to be repaired. If the repair is less than 280?€‰mm (11?€‰in), cut the wire within the damaged area. Then sli ...

Special Tools
Illustration Tool Number/Description EN-471 KM-471 J-42070 J-36649 Adapter iiiiiiiiiiiii[iii]!!!iiiiiiiiillllliiiiii1/iiii EN-6327-A KM-6327-A J-24460 J-42401 Cooling System ...

Water Outlet Installation
Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outlet bolts (3) and tighten to  8 Y (71 lb in). ...

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