Chevrolet Sonic Repair Manual: Air Inlet Assembly Replacement

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Inlet Assembly Replacement

Air Inlet Assembly Replacement
Callout	Component Name
Preliminary Procedures Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Installation. Disconnect the electrical connectors.
1	Air Inlet Housing Fastener (Qty: 5) Caution: Refer to Fastener Caution.
2	Air Inlet Housing

Air Conditioning System Seal Replacement

Removal Procedure Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure. Note: Cap or tape the open A/C refrigerant components immediately ...

Air Inlet Valve Actuator Replacement (LHD)

Air Inlet Valve Actuator Replacement Callout Component Name Preliminary Procedures Remove the instrument panel compartment. Refer t ...

Other materials:

Front Side Door Window Switch Bezel Replacement (Right Side)
Front Side Door Window Switch Bezel Replacement Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. 1 Front Side Door Window S ...

Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3). Disconnect the intake air pressure and temperature sensor harness connect ...

Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area. Warning: Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label a ...

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