Chevrolet Sonic Repair Manual: Air Inlet Assembly Replacement

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Inlet Assembly Replacement

Air Inlet Assembly Replacement
Callout	Component Name
Preliminary Procedures Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator and Blower Module Removal and Installation. Disconnect the electrical connectors.
1	Air Inlet Housing Fastener (Qty: 5) Caution: Refer to Fastener Caution.
2	Air Inlet Housing

Air Conditioning System Seal Replacement

Removal Procedure Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure. Note: Cap or tape the open A/C refrigerant components immediately ...

Air Inlet Valve Actuator Replacement (LHD)

Air Inlet Valve Actuator Replacement Callout Component Name Preliminary Procedures Remove the instrument panel compartment. Refer t ...

Other materials:

Halogen Bulb Warning
Warning: Halogen bulbs contain gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury: Turn off the lamp switch and allow the bulb to cool before changing the bulb. Leave the lamp switch OFF until th ...

Clutch and Differential Housing Cleaning and Inspection
Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the clutch housing (1) with a suitable solvent. Air dry all the parts. Inspect ...

Main Shaft Assemble (Gen 1)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer assembly groov ...

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