Chevrolet Sonic Repair Manual: Basecoat/Clearcoat Paint Systems
Warning:
Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear.
All paint finish repairs of rigid exterior surfaces must meet GM standards. Refer to the latest revision of the GM Approved Refinish Materials book to identify the paint systems you may use that have been engineered to meet GM standards. The GM Approved Refinish Materials book supplies all approved products, including volatile organic compound (VOC) compliant regulations recommended by the individual manufacturer, and detailed procedures for materials used in their paint system.
The latest revision of the GM Approved Refinish Materials booklet is located on the Genuine GM Parts website at www.genuinegmparts.com.
Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials
due care and preventative measures must be exercised to prevent any material
from being sprayed into door and quarter panel ...
Body Panel Paint Protector Replacement (VGC)
The paint protective film and vehicle surface temperature should be 13?€“32?°C
(55?€“90?°F) for best results.
Automatic car washes should be avoided for at least 24?€‰hours afte ...
Other materials:
Rear Wheelhouse Liner Replacement (Sedan - Left)
Rear Wheelhouse Liner Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Rear Wheelhouse Panel Liner ...
Intake Camshaft Replacement
Removal Procedure
Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake
and Exhaust Sprocket Replacement.
Remove the camshaft bearing cap bolts in sequence shown. Ensure to remove
the bolts one turn at a time until there is no spring tension p ...
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to
Plastic Collar ...
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