Chevrolet Sonic Repair Manual: Basecoat/Clearcoat Paint Systems
Warning:
Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear.
All paint finish repairs of rigid exterior surfaces must meet GM standards. Refer to the latest revision of the GM Approved Refinish Materials book to identify the paint systems you may use that have been engineered to meet GM standards. The GM Approved Refinish Materials book supplies all approved products, including volatile organic compound (VOC) compliant regulations recommended by the individual manufacturer, and detailed procedures for materials used in their paint system.
The latest revision of the GM Approved Refinish Materials booklet is located on the Genuine GM Parts website at www.genuinegmparts.com.
Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials
due care and preventative measures must be exercised to prevent any material
from being sprayed into door and quarter panel ...
Body Panel Paint Protector Replacement (VGC)
The paint protective film and vehicle surface temperature should be 13?€“32?°C
(55?€“90?°F) for best results.
Automatic car washes should be avoided for at least 24?€‰hours afte ...
Other materials:
Traction Control/ Electronic Stability Control
The Traction Control System (TCS) limits wheel spin. The system is on when the
vehicle is started.
The StabiliTrak system assists with directional control of the vehicle in difficult
driving conditions. The system is on when the vehicle is started.
To turn off traction control, press and re ...
Front Side Door Lock Cylinder Rod Replacement
Front Side Door Lock Cylinder Rod Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door window rear guide. Refer to Rear Side
Door Window Rear Guide Replacement.
Remove the rear side door lock ...
Cylinder Head Assemble
Special Tools
EN-958 Valve Stem Seal Installer
EN-8062 Valve Spring Compressor
EN-8062-5 Adapter
EN-50717-2 Compressor Assembly of EN-50717 Kit
For equivalent regional tools, refer to Special Tools.
Lubricate the valve stem and the valve guide with clean engine oil.
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