Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Body Side Frame Rocker Reinforcement Replacement

Chevrolet Sonic Repair Manual / Body / Frame and Structure / Body Side Frame Rocker Reinforcement Replacement

Removal Procedure

    Warning:

    Refer to Approved Equipment for Collision Repair Warning.

    Warning:

    Refer to Glass and Sheet Metal Handling Warning.

    Note:

    The body side frame rocker reinforcement is made of Ultra High Strength Dual Phase Steel and should be replaced only at factory joints. Repairing or sectioning of this part is not recommended. Refer to Ultra High Strength Dual Phase Steel.

  1. Disable the SIR system. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Repair as much of the damage as possible to factory specifications. Refer to Dimensions - Body.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all the necessary factory welds of the body side frame rocker reinforcement.
    7. ..
  7. Drill all factory welds (1). Note the number and location of welds for installation of the service assembly.

  8. Remove the damaged body side frame rocker reinforcement (1).
Installation Procedure
  1. Align the body side frame rocker reinforcement.

  2. Drill a 8?€‰mm (5/16?€‰in)

    holes for plug welding along the edges of the quarter outer panel (1) as noted from the original panel.

  3. Clean and prepare the attaching surfaces for welding.

  4. Position the body side frame rocker reinforcement on the vehicle (1).
  5. Verify the fit of the body side frame rocker reinforcement.
  6. Clamp the body side frame rocker reinforcement into position.
    7. (\..
  7. Plug the weld accordingly (1).
  8. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  9. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  10. Install all related panels and components.
  11. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  12. Enable the SIR system. Refer to SIR Disabling and Enabling.
Frame and Structure
...

Driver or Passenger Seat Back Cushion Frame Replacement
Driver or Passenger Seat Back Cushion Frame Replacement Callout Component Name Preliminary Procedures Remove the driver or passenge ...

Other materials:

Engine Heater
The engine heater can provide easier starting and better fuel economy during engine warm-up in cold weather conditions at or below −18°C (0°F). Vehicles with an engine heater should be plugged in at least four hours before starting. 1. Turn off the engine. 2. Open the hood and unwrap ...

Liftgate Side Applique Replacement (Hatchback)
Liftgate Side Applique Replacement Callout Component Name Preliminary Procedure Open and support the rear liftgate assembly. Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish Panel Replacement. Disc ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the drivetrain and front suspension frame skid plate. Refer to Drivet ...

© 2014-2026 Copyright www.csmans.com
 
0.0096