Chevrolet Sonic Repair Manual: Body Waterleak Repair
Warning:
If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.
Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.
- If the floor carpet is wet, refer to Floor Carpet Drying.
- Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
- Clean and remove all loose particles of the adhesive old caulking from the area.
- Apply joint body and seam sealer where the old adhesive caulking was removed.
- Allow the adhesive caulking to dry for several hours.
- Test for leaks.
- Install the trim, if removed.
Body Hinge Pillar Lower Reinforcement Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Disable the SIR system. Refer to SIR Disabling and Enabling.
Disconnect the nega ...
Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given
in millimeters. Use these measurements for diagnosing and estimating. Point-to-point
measurements are duplicated with ...
Other materials:
Radio Antenna Replacement
Radio Antenna Replacement
Callout
Component Name
1
Radio Antenna
Procedure
Rotate the mast counterclockwise in order to release the mast from the
antenna base.
...
Instrument Panel Compartment Replacement
Instrument Panel Compartment Replacement
Callout
Component Name
Preliminary Procedure
Remove the right instrument panel upper trim panel. Refer to Instrument
Panel Upper Trim Panel Replacement - Right Side.
...
Engine Oil Cooler Housing Removal
Remove the 2 engine oil cooler pipe bolts (1).
Remove the oil cooler pipe (2).
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Remove the 5 engine oil cooler housing bolts (2).
Remove the engine oil cooler housing (1).
Remove the engine oil cooler inlet pi ...
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