Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Body Waterleak Repair

Chevrolet Sonic Repair Manual / Body / General / Body Waterleak Repair



Warning:

If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.

Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.

  1. If the floor carpet is wet, refer to Floor Carpet Drying.


  2. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
  3. Clean and remove all loose particles of the adhesive old caulking from the area.
  4. Apply joint body and seam sealer where the old adhesive caulking was removed.
  5. Allow the adhesive caulking to dry for several hours.
  6. Test for leaks.
  7. Install the trim, if removed.
Body Hinge Pillar Lower Reinforcement Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Disable the SIR system. Refer to SIR Disabling and Enabling. Disconnect the nega ...

Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given in millimeters. Use these measurements for diagnosing and estimating. Point-to-point measurements are duplicated with ...

Other materials:

Rear Window Replacement
Special Tools BO-24402-A Glass Sealant Remover (Cold Knife) BO-39032 Stationary Glass Removal Tool Use an adhesive that is approved by GM For equivalent regional tools, refer to Special Tools Removal Procedure Warning: If a window is cracked but still intact, crisscros ...

Parking Brake Adjustment (Disc Brake)
Note: The park brake cable adjusting nut is a nylon lock type. Use ONLY HAND TOOLS whenever tightening or loosening the adjusting nut. Apply and fully release the park brake several times. Verify that the park brake lever releases completely. Turn ON the ignition. Verify the red B ...

Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure Remove the battery tray. Refer to Battery Tray Replacement. Without draining the coolant or removing the hoses, remove and position aside the radiator surge tank. Refer to Radiator Surge Tank Replacement. Remove the transmission range selector lever cabl ...

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