Chevrolet Sonic Repair Manual: Body Waterleak Repair
Warning:
If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.
Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.
- If the floor carpet is wet, refer to Floor Carpet Drying.
- Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
- Clean and remove all loose particles of the adhesive old caulking from the area.
- Apply joint body and seam sealer where the old adhesive caulking was removed.
- Allow the adhesive caulking to dry for several hours.
- Test for leaks.
- Install the trim, if removed.
Body Hinge Pillar Lower Reinforcement Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair
Warning.
Disable the SIR system. Refer to SIR Disabling and Enabling.
Disconnect the nega ...
Dimensions - Body (4NB)
Point-to-point measurements are for reference only. All measurements are given
in millimeters. Use these measurements for diagnosing and estimating. Point-to-point
measurements are duplicated with ...
Other materials:
Liftgate Trim Finish Panel Replacement (Hatchback)
Liftgate Trim Finish Panel Replacement
Callout
Component Name
1
Liftgate Trim Finish Panel Fastener
Caution: Refer to Fastener Caution.
2
Liftgate Trim Finish Panel Retainer (Qty: ...
Front Wheel Drive Shaft Replacement
Special Tools
J-45859 Axle Remover
For regional equivalent tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension skid plate bolts (1) and the front suspen ...
Timing Belt Rear Cover Installation
Re-cut the 4 rear timing belt cover threads.
Install the timing belt rear cover (1).
Caution: Refer to Fastener Caution.
Note: Service may offer bolts that are not microencapsulated.
If this is the case apply thread lock agent to the bolt. If fastener is
...
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