Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Brake Caliper Inspection



    Warning:

    Refer to Brake Dust Warning.

  1. Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement.
  2. Inspect the caliper piston dust boot seal (2) for cracks, tears, cuts, deterioration and/or improper seating in the caliper body. If any of these conditions are present, the brake caliper requires overhaul or replacement.
  3. Inspect for brake fluid leakage around the caliper piston dust boot seal (6) and on the disc brake pads. If there is any evidence of brake fluid leakage, the brake caliper requires overhaul or replacement.

  4. Inspect for smooth and complete travel of the caliper pistons into the caliper bores:
Brake Calipers
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Front Brake Caliper Bracket Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer ...

Other materials:

Ignition Coil Removal
Special Tools EN-6009 Remover and Installer Ignition Module For equivalent regional tools, refer to Special Tools. Remove the 2 ignition coil bolts (1). Install EN-6009 remover and installer  (2) and remove the ignition coil (1). ...

Engine Oil Cooler Replacement
Removal Procedure Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Drain engine coolant. Refer to Cooling System Draining and Filling Remove the turbocharger oil feed pipe. Refer to Turbocharger Oil Feed Pipe Replacement ...

Torque Converter Housing with Fluid Pump Assembly Installation (6T40/45/50 Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Installation Callout Component Name 1 Fluid Pump Seal Assembly 2 Torque Converter Housing Gasket 3 Torque Converte ...

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