Chevrolet Sonic Repair Manual: Brake Caliper Inspection
- Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement.
- Inspect the caliper piston dust boot seal (2) for cracks, tears, cuts, deterioration and/or improper seating in the caliper body. If any of these conditions are present, the brake caliper requires overhaul or replacement.
- Inspect for brake fluid leakage around the caliper piston dust boot seal (6) and on the disc brake pads. If there is any evidence of brake fluid leakage, the brake caliper requires overhaul or replacement.
- Inspect for smooth and complete travel of the caliper pistons into the caliper bores:
Warning:
Refer to Brake Dust Warning.
- The movement of the caliper pistons into the caliper bores should be smooth and even. If the caliper piston is frozen or difficult to bottom, the caliper requires overhaul or replacement.
- Insert a discarded inner brake pad (2) or block of wood in front of the piston. Using a large C-clamp (1) installed over the body of the caliper (3) and against the brake pad or block of wood, slowly bottom the piston in the bore.
Brake Calipers
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Front Brake Caliper Bracket Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer ...
Other materials:
Front Side Door Window Regulator Handle Replacement
Front Side Door Window Regulator Handle Replacement
Callout
Component Name
1
Front Side Door Window Regulator Handle Clip
Procedure
Use the appropriate tool, remove the clip from handle.
2
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Rail Dust Damage Repair
Warning: Refer to Eye Protection Warning.
Note: If rail dust has penetrated into the basecoat, the panel requires
refinishing. Ensure all the rail dust has been removed prior to refinishing
or the rust spots will return.
Rail dust damage comes from the tiny iron particles produce ...
Tire and Wheel Removal and Installation
Special Tools
CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the wheel cover ...
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