Chevrolet Sonic Repair Manual: Brake Pad and Rotor Burnishing
Warning:
Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.
Burnishing the brake pads and brake rotors is necessary in order to ensure that the braking surface are properly prepared after service has been performed on the disc brake system.
This procedure should be performed whenever the disc brake rotors have been refinished or replaced, and/or whenever the brake pads have been replaced.
- Select a smooth road with little or no traffic.
- Accelerate the vehicle to 48 km/h (30 mph).
- Using moderate pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
- Repeat steps 2 and 3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.
Note:
Use care to avoid overheating the brakes while performing this step as it may adversely affect the heating characteristics of the NEW brake pad material.
Brake Pad Inspection
Warning: Refer to Brake Dust Warning.
Inspect the disc brake pads at regular intervals, or whenever the tire and
wheel assemblies are removed from the vehicle.
If replacement ...
Front Disc Brake Pads Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Note: Always replace disc brake pads in axle sets.
Inspect the fluid level in the brake master cylinder reservo ...
Other materials:
Front Side Door Lock Cylinder Replacement
Front Side Door Lock Cylinder Replacement
Callout
Component Name
1
Front Side Door Lock Cylinder Screw Access Plug
Tip: Use the appropriate tool, remove the plug.
2
Front Side Doo ...
Airbag Front Passenger Presence Sensor Replacement
Airbag Front Passenger Presence Sensor Replacement
Callout
Component Name
Warning: Replace the passenger presence system as a complete
assembly to prevent possible injury to the occupant. All the components
in the se ...
Parking Brake Cable Replacement (Drum Brake)
Removal Procedure
Remove the front floor console. Refer to Front Floor Console Replacement.
Ensure that the parking brake lever is in the fully released position.
Using ONLY HAND TOOLS, remove the adjusting nut (1) from the end of
the front park bra ...
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