Chevrolet Sonic Repair Manual: Brake Pad and Rotor Burnishing
Warning:
Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.
Burnishing the brake pads and brake rotors is necessary in order to ensure that the braking surface are properly prepared after service has been performed on the disc brake system.
This procedure should be performed whenever the disc brake rotors have been refinished or replaced, and/or whenever the brake pads have been replaced.
- Select a smooth road with little or no traffic.
- Accelerate the vehicle to 48 km/h (30 mph).
- Using moderate pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
- Repeat steps 2 and 3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.
Note:
Use care to avoid overheating the brakes while performing this step as it may adversely affect the heating characteristics of the NEW brake pad material.
Brake Pad Inspection
Warning: Refer to Brake Dust Warning.
Inspect the disc brake pads at regular intervals, or whenever the tire and
wheel assemblies are removed from the vehicle.
If replacement ...
Front Disc Brake Pads Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Note: Always replace disc brake pads in axle sets.
Inspect the fluid level in the brake master cylinder reservo ...
Other materials:
What Will You See after an Airbag Inflates?
After the frontal airbags and seat-mounted side impact airbags inflate, they
quickly deflate, so quickly that some people may not even realize an airbag inflated.
Roof-rail airbags may still be at least partially inflated for some time after they
inflate. Some components of the airbag module m ...
Engine Overheating
The vehicle has an indicator to warn of the engine overheating.
If the decision is made not to lift the hood when this warning appears, get service
help right away. See Roadside Assistance Program.
If the decision is made to lift the hood, make sure the vehicle is parked on
a level surface.
T ...
Manual Shift Shaft Seal Removal
Manual Shift Shaft Seal Removal
Callout
Component Name
1
Manual Shift Shaft Seal
Note: Use the DT-45201 seal remover to remove the seal
to prevent damage to the case surface.
Special Tools
DT-452 ...
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