Chevrolet Sonic Repair Manual: Brake Pad and Rotor Burnishing
Warning:
Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.
Burnishing the brake pads and brake rotors is necessary in order to ensure that the braking surface are properly prepared after service has been performed on the disc brake system.
This procedure should be performed whenever the disc brake rotors have been refinished or replaced, and/or whenever the brake pads have been replaced.
- Select a smooth road with little or no traffic.
- Accelerate the vehicle to 48 km/h (30 mph).
- Using moderate pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
- Repeat steps 2 and 3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.
Note:
Use care to avoid overheating the brakes while performing this step as it may adversely affect the heating characteristics of the NEW brake pad material.
Brake Pad Inspection
Warning: Refer to Brake Dust Warning.
Inspect the disc brake pads at regular intervals, or whenever the tire and
wheel assemblies are removed from the vehicle.
If replacement ...
Front Disc Brake Pads Replacement
Removal Procedure
Warning: Refer to Brake Dust Warning.
Note: Always replace disc brake pads in axle sets.
Inspect the fluid level in the brake master cylinder reservo ...
Other materials:
Malfunction Indicator Lamp
A computer system called OBD II (On-Board Diagnostics-Second Generation) monitors
the operation of the vehicle to ensure emissions are at acceptable levels, helping
to maintain a clean environment. The malfunction indicator lamp comes on when the
vehicle is placed in ON/RUN, as a check to show ...
Driver or Passenger Seat Adjuster Handle Replacement (4 Way Uplevel)
Driver or Passenger Seat Adjuster Handle Replacement
Callout
Component Name
1
Front Seat Adjuster Handle Cover
Procedure
Use a flat-bladed tool to push inward on the three tabs to release the
handle cover from ...
Oil Pan Replacement
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement.
Remove the oil filter and drain the engine oi ...
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