Chevrolet Sonic Repair Manual: Brake Pedal Position Sensor Replacement

Chevrolet Sonic Repair Manual / Chassis / Brakes / Hydraulic Brakes / Brake Pedal Position Sensor Replacement

Removal Procedure

Remove the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement.

Disconnect the brake pedal position sensor electrical connector.
Remove the brake pedal position sensor bolt (1).
Remove the brake pedal position sensor.

Installation Procedure

Note:

Ensure the fork of the brake pedal position sensor is positioned over the brake pedal post.

Install the brake pedal position sensor to the brake pedal bracket.

Caution:

Refer to Fastener Caution.

Install the brake pedal position sensor bolt (1) and tighten to 3 Y (27 lb in)
.
Connect the brake pedal position sensor electrical connector.
Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration.
Install the instrument panel lower trim pad cover. Refer to Instrument Panel Lower Trim Pad Cover Replacement.

Brake Pedal Position Sensor Calibration

Calibration Criteria Note: Do not apply the brake pedal during the brake pedal position sensor calibration procedure. Any movement of the brake pedal during this procedure will ca ...

Brake Pedal Pushrod Inspection

Disconnect the brake pedal pushrod (2) from the brake pedal. Reposition the pedal pushrod boot (1) toward the front of the vehicle to expose as much of the pedal pushrodR ...

Other materials:

Hydraulic Brake Component Operation Visual Inspection
Disc Brake With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the brake caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks. If any evidence of a brake fluid leak is p ...

Special Tools
Illustration Tool Number/ Description EL 35616-F J 35616 Terminal Test Kit ...

Fuel Tank Filler Door Replacement
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