Chevrolet Sonic Repair Manual: Bushing and Mating Shaft Inspection
Note:
Proper bushing and corresponding mating shaft inspection should be performed before replacing the bushing, shaft, and in some cases, the component which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces before inspecting for damage.
Any of the following bushing conditions require replacement of the bushing and/or housing:
- Discoloration due to heat distress
- Misalignment or displacement of bushing as a result of spinning in housing
- Medium to heavy scoring that can be easily detected with fingernail. Light scoring is a normal condition.
- Debris embedded into the bushing lining material
- Obvious damage, including excessive and uneven wear
- Excessive polishing. Minor polishing of the bushing is an indication of normal wear and does not require replacement.
Any of the following conditions require replacement of the bushing's mating shaft:
- Discoloration due to heat distress
- Rough surface finish that can be easily detected with finger
- Obvious shaft abnormalities, including warping or uneven surfaces
- Obvious damage or cracking
Automatic Transmission Shift Lock Control Function Check
Warning: When you are doing this inspection, the vehicle could move
suddenly. If the vehicle moves, you or others could be injured.
Before starting this check, be sure there is enough roo ...
Other materials:
Air Conditioning Compressor Bracket Installation
Install the air conditioning compressor bracket (2).
Caution: Refer to Fastener Caution.
Install the 3 air conditioning compressor bracket bolts (1) and tighten
to 22 Y (16 lb ft).
...
Throttle Body Assembly Installation
Install a NEW throttle body seal.
Install the throttle body (1).
Caution: Refer to Fastener Caution.
Install the 4 throttle body bolts (2) and tighten to 8 Y (71 lb in).
...
Front Floor Console Cover Replacement (Manual Transmission)
Removal Procedure
Use a flat bladed plastic trim tool in order to release
the retainers securing the console cover (1) to the console assembly.
Reach under the console cover assembly (1) and release
the retainer tabs securing the transmission s ...
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