Chevrolet Sonic Repair Manual: Bushing and Mating Shaft Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Automatic / General / Bushing and Mating Shaft Inspection

Note:

Proper bushing and corresponding mating shaft inspection should be performed before replacing the bushing, shaft, and in some cases, the component which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces before inspecting for damage.

Any of the following bushing conditions require replacement of the bushing and/or housing:

Discoloration due to heat distress
Misalignment or displacement of bushing as a result of spinning in housing
Medium to heavy scoring that can be easily detected with fingernail. Light scoring is a normal condition.
Debris embedded into the bushing lining material
Obvious damage, including excessive and uneven wear
Excessive polishing. Minor polishing of the bushing is an indication of normal wear and does not require replacement.

Any of the following conditions require replacement of the bushing's mating shaft:

Discoloration due to heat distress
Rough surface finish that can be easily detected with finger
Obvious shaft abnormalities, including warping or uneven surfaces
Obvious damage or cracking

Automatic Transmission Shift Lock Control Function Check

Warning: When you are doing this inspection, the vehicle could move suddenly. If the vehicle moves, you or others could be injured. Before starting this check, be sure there is enough roo ...

Case - Control Valve Body Side

...

Other materials:

Front Seat Belt Anchor Plate Tensioner Replacement
Front Seat Belt Anchor Plate Tensioner Replacement Callout Component Name Warning: Refer to SIR Warning. Warning: In order to prevent accidental deployment and the risk of personal injury, do not dispose of a ...

Special Tools (Diagnostic Tools)
Illustration Tool Number/Description CH-34730-2C J-34730-2C Injector Test Lamp CH-38641-B J-38641-B Diesel Fuel Quality Tester CH-39021-301 J-39021-301 ...

Transmission Assemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

0.0052