Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Front Fog Lamp Bulb Replacement
Front Fog Lamp Bulb Replacement
Callout
Component Name
Preliminary Procedure
Remove either the left front or right front wheelhouse liner. Refer
to Front Wheelhouse Liner Replacement.
Disconnect the electrical connector t ...
Tire-to-Wheel Match-Mounting (Vectoring)
Note: After remounting a tire to a wheel or after replacing a tire
and/or a wheel, remeasure the tire and wheel assembly runout in order to verify
that the amount of runout has been reduced and brought to within tolerances.
Ensure that the tire and wheel assembly is properly balanced ...
Camshaft Cover Installation
Clean the sealing surfaces.
Note: The thickness of the sealing bead should be 2 mm (0.0787 in).
Apply sealing compound to areas (1) and (2). Refer to Adhesives, Fluids,
Lubricants, and Sealers.
Note: The installation procedure sho ...
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