Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Brake Pedal Pushrod Inspection
Disconnect the brake pedal pushrod (2) from the brake pedal. Reposition the pedal pushrod boot (1) toward the front of the vehicle to expose as much of the pedal pushrod (2) as possible. Inspect the brake pedal pushrod (2) for straightness. If the brake p ...

Intake Manifold Tuning Valve Actuator Replacement
Intake Manifold Tuning Valve Actuator Replacement Callout Component Name Preliminary Procedure Properly raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. 1 Intake Manifold ...

Torque Converter Housing with Fluid Pump Assembly Installation (6T30)
Torque Converter Housing with Fluid Pump Assembly Installation Callout Component Name 1 Fluid Pump Seal Assembly 2 Torque Converter Housing Gasket 3 Torque Converte ...

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