Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Side Door Window Rear Guide Replacement
Rear Side Door Window Rear Guide Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement.
1
Rear Side Door Window R ...
Rear Seat Back Cushion Latch Release Knob Bezel Replacement
Rear Seat Back Cushion Latch Release Knob Bezel Replacement
Callout
Component Name
1
Rear Seat Back Cushion Latch Release Handle Bezel
Procedure
Use a flat-bladed tool to tilt the rear of the handle upward, then l ...
Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
Disconnect the A/C refrigerant pressure sensor electrical connector.
Remove air conditioning compressor and condenser hose nut (1).
Remove air conditioning compressor and ...
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