Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Vehicle Identification Number (VIN)
This legal identifier is in the front corner of the instrument panel, on the left side of the vehicle. It can be seen through the windshield from outside. The VIN also appears on the Vehicle Certification and Service Parts labels and certificates of title and registration. Engine Identifi ...

Headlamp Housing Bracket Replacement
Headlamp Housing Bracket Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. 1 Headlamp Housing Bracket Screw (Qty:? ...

Front Side Door Window Switch Bezel Replacement (Left Side)
Front Side Door Window Switch Bezel Replacement Callout Component Name Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. 1 Front Side Door Window S ...

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