Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Timing Belt Lower Front Cover Replacement
Timing Belt Lower Front Cover Replacement
Callout
Component Name
Preliminary Procedures
Remove the front wheelhouse liner inner front extension. Refer to
Front Wheelhouse Liner Inner Front Extension Replacement.
Remove th ...
Evaporative Emission Canister Replacement (Steel Tank)
Removal Procedure
Remove the evaporative emission canister bracket fasteners (1).
Disconnect the purge solenoid valve electrical connector (1).
Disconnect the evaporative emission canister vent hose (2).
Disconnect the evaporative emission c ...
Fluid Passages (Gen 1)
Figure 1:
Case - Control Valve Body Side (Left)
Figure 2:
Case - Pump Side (Back)
Figure 3:
Control Valve Body - Case Side (Left)
Figure 4:
Control Valve Body - Channel Plate Side (Right
- No Valves)
Figure 5:
Pump Body - Pump Cove ...
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