Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Rear License Plate Lamp Bulb Replacement (Hatchback)
Rear License Plate Lamp Bulb Replacement Callout Component Name Preliminary Procedure Remove the rear license plate lamp housing. Refer to Rear License Plate Lamp Replacement. 1 License Plate La ...

Exhaust Rear Muffler Heat Shield Replacement
Exhaust Rear Muffler Heat Shield Replacement Callout Component Name Preliminary Procedure Disconnect the exhaust system hangers in the rear and allow the exhaust system to rest on the rear axle. 1 ...

Intake Camshaft Replacement
Removal Procedure Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake and Exhaust Sprocket Replacement. Remove the camshaft bearing cap bolts in sequence shown. Ensure to remove the bolts one turn at a time until there is no spring tension p ...

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