Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Windshield Outside Moisture Sensor Cover Replacement
Windshield Outside Moisture Sensor Cover Replacement
Callout
Component Name
1
Windshield Outside Moisture Sensor Cover
Procedure
Grasp the cover in the center and gently slide to the right.
...
Rear Window Wiper Arm Replacement
Rear Window Wiper Arm Replacement
Callout
Component Name
Preliminary Procedure
Using a small flat-bladed tool, release the locking tabs and lift the
end of the wiper arm nut cover in order to access and remove the rear wipe ...
Mode Control Cam Replacement
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Mode Control Cam Replacement
Callout
Component Name
Preliminary Procedures
Remove the heater and air conditioning control. . Refer to Heater
and Air Conditioning Control Replacement
Remove the instrument panel lower tri ...
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