Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Headlamp Bracket Replacement
Headlamp Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1
Headlamp Bracket Screw (Qty:?€‰4)
...
Vehicle Yaw Sensor Replacement
Vehicle Yaw Sensor Replacement
Callout
Component Name
Preliminary Procedures
Turn the ignition OFF.
Remove the front floor console. Refer to Front Floor Console Replacement.
1
Yaw Sensor Nut ...
Differential Case Disassemble
Special Tools
6-9607346 Sensor Ring Gear Puller
J-810704 Steering Column Center Bar Puller
J-810721 Axle Shaft Seal Remover Support Base
R-0006749 Support Base
R-0407011 Bearing Race Remover
R-0007761 Universal Handle for Pullers and Installers
S-9407195 Pinion Gear Case Bearing ...
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