Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Mirror Adjustment
Exterior Mirrors Manual Outside Mirrors Move the control up, down, or side to side to adjust the mirror. See Manual Mirrors. Power Outside Mirrors For vehicles with power outside mirrors: Select the mirror by moving the selector switch to L for the driver s ...

Turbocharger Replacement
Special Tools EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Removal Procedure Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Drain the cooling system. Refer to Cooling System Draining and Fi ...

Transmission Control Replacement
Transmission Control Replacement Callout Component Name Preliminary Procedures Remove the front floor console. Refer to Front Floor Console Replacement. Disconnect the range selector lever cable. Refer to Range Select ...

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