Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Liftgate Trim Finish Panel Replacement (Hatchback)
Liftgate Trim Finish Panel Replacement Callout Component Name 1 Liftgate Trim Finish Panel Fastener Caution: Refer to Fastener Caution. 2 Liftgate Trim Finish Panel Retainer (Qty: ...

Rear Side Door Window Weatherstrip Replacement (Hatchback)
Rear Side Door Window Weatherstrip Replacement Callout Component Name Preliminary Procedure Remove the rear side door window . Refer to Rear Side Door Window Replacement. 1 Rear Side Door Window ...

Rear Suspension Description and Operation
This vehicle has a beam rear suspension system consisting of the following components: An axle with integral trailing arms A cross beam Two coil springs Two standard shock absorbers Axle Assembly The axle assembly attaches to the underbody through a rubber bushing and brac ...

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