Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Loss of Control
Skidding There are three types of skids that correspond to the vehicle's three control systems: Braking Skid — wheels are not rolling. Steering or Cornering Skid — too much speed or steering in a curve causes tires to slip and lose cornering force. Acceleration Skid — too muc ...

Hood
To open the hood: 1. Pull the hood release handle inside the vehicle. It is located on the lower left side of the instrument panel. 2. Go to the front of the vehicle and move the secondary hood release lever toward the right side of the vehicle. 3. Lift the hood and release the hood pro ...

Headlining Trim Panel Replacement (Sedan with Sunroof)
Headlining Trim Panel Replacement Callout Component Name Warning: Do not attempt to repair or alter the head impact energy-absorbing material glued to the headliner or to the garnish trims. If the material is damaged ...

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