Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Air Cleaner Assembly Replacement
Air Cleaner Assembly Replacement
Callout
Component Name
1
Air Cleaner Outlet Duct Clamp.
Procedure
Loosen clamp and remove air cleaner outlet duct from air cleaner assembly.
2
Mass ...
Fluid Cooler Inlet Hose Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement
Remove the front bumper fascia opening lower cover.
Refer to Front Bumper Fascia Opening Lower Cover
Replacement
Remove the front wheelhouse liner inner front extension.
Refer to Front Wh ...
Transmission System Description and Operation
The F17 is a 5 speed manual transmission assembly.
Note: Use only transmission fluid listed within the
Adhesives, Fluids, Lubricants, and Sealers for
this manual transmission assembly. Other lubricants or additives may affect
the shift performance.
The F17 (Gen 1) 5 Speed m ...
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