Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Liftgate Emblem/Nameplate Replacement (Hatchback)
Liftgate Emblem/Nameplate Replacement
Callout
Component Name
1
Liftgate Emblem/Nameplate Assembly
Caution: Refer to Exterior Trim Emblem Removal Caution.
Procedure
The part and surface should be 2 ...
Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Weatherstrip Replacement - Door Side
Callout
Component Name
1
Front Side Door Weatherstrip Upper Retainer
Procedure
Open the front side door to the fully open position.
Remove the front side do ...
Evaporative Emission System Hose/Pipe Replacement
Special Tools
CH-807 Closure Plugs
CH-6015 Closure Plugs
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors Warning.
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnec ...
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