Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Washer Fluid
Open the cap with the washer symbol on it. Add washer fluid until the tank is
full. See Engine Compartment Overview for reservoir location.
Caution
. Do not use engine coolant (antifreeze) in the windshield washer. It
can damage the windshield washer system and paint.
. Do not mi ...
Piston, Connecting Rod, and Bearing Installation
Special Tools
EN-470-B Angular Torque Wrench
For equivalent regional tools, refer to Special Tools.
Adjust the piston ring joints as follows:
Upper compression ring (1).
Lower compression ring (4).
Oil rings (2) or (3).
Oil ring spacer (5). ...
Exhaust Camshaft Replacement
Removal Procedure
Remove the camshaft intake and exhaust sprocket. Refer to Camshaft Intake
and Exhaust Sprocket Replacement.
Remove and DISCARD the camshaft sprocket bolts (2) and the camshaft
position exciter wheels (1).
Allow the both camshaft ...
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