Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Airbag Instrument Panel Module Replacement
Airbag Instrument Panel Module Replacement
Callout
Component Name
Warning: Refer to SIR Inflator Module Handling and Storage
Warning.
Warning: Refer to SIR Warning.
Preliminary Procedure
Disable t ...
Special Tools
Illustration
Tool Number/Description
CH 9127-E
SA 9127-E
Fuel Pressure/Flow Adapter
CH 9182-E
SA 9182-E
Electronic Fuel Injector Tester
...
Transmission Fluid Pump Assemble (6T40/45/50)
Table 1:
Fluid Pump w/Valve Trains Assemble
Table 2:
Torque Converter Fluid Seal and Fluid Filter Assembly
Assemble
Fluid Pump w/Valve Trains Assemble
Fluid Pump w/Valve Trains Assemble
Callout
Comp ...
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