Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Headlamp Bracket Replacement
Headlamp Bracket Replacement Callout Component Name Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. 1 Headlamp Bracket Screw (Qty:?€‰4) ...

Air Conditioning Compressor Replacement (LDE, LUW, LWE)
Air Conditioning Compressor Replacement Callout Component Name Preliminary Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Raise and support the vehicle. Refer to Lifting and Jacking the ...

Throttle Body Heater Outlet Pipe Replacement (LUW)
Throttle Body Heater Outlet Pipe Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. 1 Engine Coolant Air Bleed Hose ...

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