Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Home Page (Radio with Touchscreen)
Touchscreen Buttons Touchscreen buttons show on the screen when available. When a function is unavailable, the button may gray out. When a function is selected, the button may highlight. Home Page Features Press to go to the Home Page. audio: Press to select AM, FM, SiriusXM (if equipped ...

Speaker Replacement Reference
Speaker Replacement Reference Component Repair Instruction Front Door Speaker Radio Front Side Door Speaker Replacement Front Tweeter Speaker Radio Windshield Side Garnish Molding Speaker ...

Camshaft Replacement
Special Tools EN-422 Installer For equivalent regional tools, refer to Special Tools. Removal Procedure Note: Take extreme care to prevent any scratches, nicks or damage to the camshafts and caps bearing surfaces. Remove the timing belt rear cover ( ...

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