Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Battery Replacement
The battery is not rechargeable. To replace the battery:
Caution
When replacing the battery, do not touch any of the circuitry on the transmitter.
Static from your body could damage the transmitter.
1. Press the button on the transmitter to extend the key.
2. Remove the battery cover by prying ...
Rear Compartment Lid Rear Hinge Replacement
Rear Compartment Lid Rear Hinge Replacement
Callout
Component Name
Preliminary Procedures
Remove the rear window trim panel. Refer to Rear Window Panel Trim
Replacement.
Remove the rear compartment lid. Refer to Rear Comp ...
Bushing and Mating Shaft Inspection
Note: Proper bushing and corresponding mating shaft inspection should
be performed before replacing the bushing, shaft, and in some cases, the component
which houses the bushing. Thoroughly clean and dry the bushing and shaft surfaces
before inspecting for damage.
Any of the followin ...
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