Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Cargo Center Courtesy Lamp Bulb Replacement (Hatchback)
Cargo Center Courtesy Lamp Bulb Replacement
Callout
Component Name
1
Rear Compartment Courtesy Lamp
Refer to Rear Compartment Courtesy Lamp Replacement
2
Cargo Lamp Bulb
...
Front Wheelhouse Liner Inner Front Extension Replacement (Right SIde, LWE, LUW)
Front Wheelhouse Liner Inner Front Extension Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and Installation.
Remove the front fascia opening l ...
Engine Front Cover with Oil Pump Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Set the engine to TDC. Refer to Camshaft Timing Chain Inspection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove ...
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