Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Rear Seat Back Cushion Cover and Pad Replacement (AMA 60% w/Split Back)
Rear Seat Back Cushion Cover and Pad Replacement Callout Component Name Preliminary Procedure Remove the rear seat back cushion. Refer to Rear Seat Back Cushion Removal and Installation Remove the rear seat head restraint ...

Fuel Pressure Sensor Replacement - Fuel Feed Pipe
Fuel Pressure Sensor Replacement - Fuel Feed Pipe Callout Component Name Preliminary Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief. Remove the air cleaner assembly. Refer to Air Cleaner Asse ...

Drive Range, First Gear (Gen 1)
As the vehicle speed increases, the transmission control module (TCM) receives input signals from the automatic transmission input and output speed sensors, throttle position sensor and other vehicle sensors to determine the precise moment to deenergize or ?urn OFF?the shift solenoid, and to c ...

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