Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

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Throttle Body Heater Outlet Hose Replacement Callout Component Name Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Out ...

Park - Engine Running (Gen 1)
When the gear selector lever is in the Park (P) position, fluid is drawn into the pump through the transmission fluid filter assembly. Line pressure is then directed to the following valves: Fluid Pressure Directed in Preparation for a Shift Manual Valve Mechanically controlled ...

Manual Transmission Shift Lever and Selector Lever Cable Adjustment
Remove the floor console. Refer to Front Floor Console Replacement. Lift upward and disengage (do not remove) both cable lock adjusters (1) to release the internal cable assembly, one for each side. Block the shift control housing, push the selector lever ( ...

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