Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Vehicle Messages
DIC messages display when the status of the vehicle has changed and action may be needed to correct the condition. Multiple messages appear one after another. Press any of the DIC buttons on the turn signal lever to acknowledge and clear them from the display. More urgent messages cannot be cle ...

Brake Warning System Description and Operation
Brake Warning Indicator Brake Warning Block Diagram B80Park Brake SwitchB20Brake Fluid Level SwitchK9Body Control ModuleP16Instrument Cluster Hard-Wired Seri ...

Rear Seat Head Restraint Replacement
Rear Seat Head Restraint Replacement Callout Component Name 1 Rear Seat Head Restraint Preliminary Procedures Depress the large button on the head restraint guide and raise the head restraint to the full up p ...

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