Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Seat Latch Replacement
Rear Seat Latch Replacement
Callout
Component Name
Preliminary Procedures
Remove the rear seat back cushion. Refer to Rear Seat Back Cushion
Removal and Installation.
Remove the rear seat back cushion cover and pad. Refer ...
Secondary Air Injection Check Valve Installation
Install a NEW secondary air injection check valve gasket (1).
Install the secondary air injection check valve (2).
Caution: Refer to Fastener Caution.
Install the 3 secondary air injection check valve bolts (3) and tighten
to 22 Y (16& ...
Engine Control Module Replacement
Engine Control Module Replacement
Callout
Component Name
Note: If the ECM is to be replaced, the ECM must be RESET
(prepared for removal) prior to removal from the vehicle. Failing to
reset the ECM will result in the ...
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