Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Front Floor Console Bracket Replacement
Front Floor Console Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the left front floor console extension panel. Refer to Front Floor
Console Extension Replacement - Left Side.
1
...
Front Seat Belt Anchor Plate Tensioner Replacement
Front Seat Belt Anchor Plate Tensioner Replacement
Callout
Component Name
Warning: Refer to SIR Warning.
Warning: In order to prevent accidental deployment and the
risk of personal injury, do not dispose of a ...
Engine Coolant Temperature Sensor Replacement - Radiator
Engine Coolant Temperature Sensor Replacement - Radiator
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to
Cooling System Draining and Filling.
Remove the right front wheelhouse liner. Ref ...
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