Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Door Lock Cylinder Replacement
Rear Door Lock Cylinder Replacement
Callout
Component Name
1
Rear Side Door Lock Cylinder Opening Cover Screw Access Plug
Tip: Use a flat-bladed tool to remove the cover.
2
Rear ...
Heater Outlet Hose Replacement (LUV)
Heater Outlet Hose Replacement
Callout
Component Name
Preliminary Procedures
Drain the engine coolant. Refer to Cooling System Draining and Filling.
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacemen ...
3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output Carrier
Installation
3-5-Reverse and 4-5-6 Clutch Housing, and Input, Reaction, and Output
Carrier Installation
Callout
Component Name
1
3? Reverse and 4?? Clutch Housing Thrust Bearing
2
2? Clutch Apply Plate ...
0.0056