Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Liftgate Replacement
Liftgate Replacement Callout Component Name Preliminary Procedures Disconnect the electrical connectors. Disconnect the liftgate struts. Refer to Liftgate Strut Replacement. Remove the body lock pillar upper trim. Refe ...

Instrument Panel Compartment Door Latch Replacement
Instrument Panel Compartment Door Latch Replacement Callout Component Name 1 Instrument Panel Compartment Door Latch Fasteners (Qty:?€‰2) Caution: Refer to Fastener Caution. 2 ...

Flushing
Special Tools BO 42220 Universal 12V Leak Detection Lamp GE 41447 R-134A A/C Tracer Dye Box of 24 GE 45268 A/C Flush Adapter Kit For equivalent regional tools, refer to Special Tools. Note: Flushing with the ACR 2000 is not intended to remove metal from the A/C ...

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