Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Securing Child Restraints (Right Front Passenger Seat)
This vehicle has airbags. A rear seat is a safer place to secure a forward-facing
child restraint. See Where to Put the Restraint.
In addition, the vehicle has a passenger sensing system which is designed to
turn off the front outboard passenger frontal airbag and knee airbag under certain
co ...
Engine Replacement (Automatic Transmission)
Special Tools
J-45859 Wheel Drive Shaft Remover
CH-807 Closure Plugs
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the battery and battery tray. Refer to Battery Tray Replacement.
Relieve the fuel system pressure. Refer to Fuel Pressur ...
Camshaft Removal
Note: Note removal sequence 1?E.
Remove the 4 camshaft bearing cap bolts.
Note: Release the bearing support by striking it gently with a
plastic hammer.
Remove the first camshaft bearing cap (1).
Loosen the 8 exhaust camshaft bear ...
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