Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Front Side Door Window Switch Replacement (Left Side)
Front Side Door Window Switch Replacement Callout Component Name Preliminary Procedure Remove the front side door window switch bezel. Refer to Front Side Door Window Switch Bezel Replacement. 1 ...

Temperature Control Cable Replacement (LHD)
Temperature Control Cable Replacement Callout Component Name Preliminary Procedures Remove the instrument panel compartment. Refer to Instrument Panel Lower Compartment Replacement. Remove the heater and air conditioning ...

Positive Crankcase Ventilation Pipe Removal
Open the 2 positive crankcase ventilation pipe retainer clips (2) and (3). Note: Move retainer clamp (1) in direction of the arrow. Remove the positive crankcase ventilation pipe from the intake manifold. Loosen the charger air bypass val ...

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