Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Mobile Telephone Microphone Replacement
Mobile Telephone Microphone Replacement
Callout
Component Name
Preliminary Procedure
Remove the dome lamp bezel. Refer to Dome Lamp
Bezel Replacement.
1
Mobile Telephone Microphone
Procedure ...
Exhaust Manifold Installation
Clean the exhaust manifold sealing surface.
Install a NEW exhaust manifold gasket (1) to the cylinder head.
Caution: Refer to Fastener Caution.
Caution: Refer to Torque-to-Yield Fastener Caution.
Install the exhaust manifold (3) and tighten the NEW nu ...
Manual Shift Shaft and Seal Replacement
Special Tools
DT-45201 Cooler Line Seal Remover
DT-49101 Seal Installer
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
Remove the manual shaft and position switch assembly.
Refer ...
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