Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Side Door Trim Replacement (Hatchback)
Rear Side Door Trim Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door upper rear trim panel. Refer to Rear Side Door
Upper Rear Trim Panel Replacement.
1
Rear Si ...
Instrument Panel Accessory Upper Trim Plate Replacement
Instrument Panel Accessory Upper Trim Plate Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel center molding. Refer to Instrument Panel
Center Molding Replacement.
1
...
Intake Manifold Assemble
Install the evaporative emission canister purge solenoid valve (3).
Install the 2 manifold absolute pressure sensors (2).
Install the 2 manifold absolute pressure sensor bolts (1) and tighten.
Install the fuel injection fuel rail assembly ...
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