Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
License Plate Lamp
Lamp Assembly
Bulb Assembly
Bulb Socket
Bulb
Lamp Assembly
To replace one of these bulbs:
Push the left end of the lamp assembly toward the right.
Turn the lamp assembly down to remove it.
Turn the bulb socket (1) counterc ...
Sunroof Module Assembly Replacement
Sunroof Module Assembly Replacement
Callout
Component Name
Preliminary Procedures
Remove the sunroof window. Refer to Sunroof Window Replacement.
Remove the headliner. Refer to Headlining Trim Panel Replacement.
D ...
Generator Pulley Replacement (LUV)
Generator Pulley Replacement
Callout
Component Name
Preliminary Procedure
Remove the generator. Refer to Generator Replacement.
1
Generator Pulley Nut Cap
2
Generator Pul ...
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