Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Parking/Turn Signal Lamp
1. Open the hood. See Hood. 2. Remove the parking/turn signal lamp bulb socket from the headlamp assembly by turning counterclockwise. 3. Remove the bulb from the bulb socket by pulling it straight out. 4. Install the new bulb in the bulb socket. 5. Install the bulb socket into the headlamp ...

Remote Control Door Lock, Theft Deterrent, and Remote Start Transmitter Package Installation
Installation Instructions Part Number 22880351 20997377 95198137 22901614 92233547 Kit Usage This kit adds remote start to vehicles without option BTV. The vehicle must also have an automatic transmission. Both can be verified by using the GM Vehicle Inquiry System (GMVIS) ...

Transmission Assemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

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