Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Dome Lamp Bulb Replacement
Dome Lamp Bulb Replacement
Callout
Component Name
Preliminary Procedure
Remove the windshield header courtesy lamp. Refer to Windshield Header
Courtesy Lamp Replacement
1
Dome Lamp Bulb
...
Front Wheel Drive Shaft Replacement
Special Tools
J-45859 Axle Remover
For regional equivalent tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension skid plate bolts (1) and the front suspen ...
Exhaust Manifold Heat Shield Replacement (LUW)
Catalytic Converter Heat Shield Replacement
Callout
Component Name
Warning: Refer to Exhaust Service Warning.
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery Negative
Cable Disco ...
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