Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Park Brake and P (Park) Mechanism Check
Warning
When you are doing this check, the vehicle could begin to move. You or others
could be injured and property could be damaged. Make sure there is room in front
of the vehicle in case it begins to roll. Be ready to apply the regular brake at
once should the vehicle begin to move.
Park ...
Instrument Panel Lower Airbag Replacement - Driver Side
Instrument Panel Lower Airbag Replacement - Driver Side
Callout
Component Name
Warning: Refer to SIR Inflator Module Handling and Storage
Warning.
Warning: Refer to SIR Warning.
Preliminary Procedure
...
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to Fuel Pressure Relief
Remove the fuel tank. Refer to Fuel Tank Replacement.
Disconnect the electrical c ...
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