Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Front Bumper Fascia Center Support Bracket Replacement
Front Bumper Fascia Center Support Bracket Replacement
Callout
Component Name
Preliminary Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
1
Front Bumper Fascia ...
Input, Reaction, and Output Carrier Assemble (Gen 1)
Input, Reaction, and Output Carrier Assemble
Callout
Component Name
1
3? Reverse and 4?? Clutch Housing Assembly
2
Reaction Carrier Sun Gear Thrust Bearing
3
Reacti ...
Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing Side
Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing
Side
Callout
Component Name
1
Front Wheel Drive Shaft Oil Seal Assembly
Special Tools
DT-23129 Universal Seal Remover
DT-47790 Seal Insta ...
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