Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

DIC Operation and Displays
The DIC has different displays which can be accessed by using the DIC buttons on the turn signal lever on the left side of the steering wheel. The DIC displays trip, fuel, and warning messages if a system problem is detected. See Trip Computer  and Vehicle Messages. DIC Buttons 1. SET/C ...

Starter Replacement (LUV)
Removal Procedure Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. If equipped with a front suspension skid plate, remove the drivetrain ...

Control Solenoid Valve and Transmission Control Module Assembly Installation
Control Solenoid Valve and Transmission Control Module Assembly Installation Callout Component Name 1 Control Solenoid Valve Assembly Filter Plate Caution: Use care when removing or installing the filter plate ...

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