Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Interior Care
To prevent dirt particle abrasions, regularly clean the vehicle's interior. Immediately
remove any soils. Note that newspapers or dark garments that can transfer color
to home furnishings can also permanently transfer color to the vehicle's interior.
Use a soft bristle brush to remove d ...
Rear Seat Back Cushion Removal and Installation (40%)
Rear Seat Back Cushion Removal and Installation
Callout
Component Name
Preliminary Procedure
Remove the rear seat cushion. Refer to Rear Seat Cushion Removal
and Installation.
Remove the rear seat back cushion bolster. Re ...
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
Remove the fuel tank. Refer to
Fuel Tank Replacement.
Disconnect the elect ...
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