Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Loss of Control
Skidding
There are three types of skids that correspond to the vehicle's three control
systems:
Braking Skid — wheels are not rolling.
Steering or Cornering Skid — too much speed or steering in a curve causes
tires to slip and lose cornering force.
Acceleration Skid — too muc ...
Rear Seat Cushion Removal and Installation
Rear Seat Cushion Removal and Installation
Callout
Component Name
1
Rear Seat Cushion Replacement
Procedure
Release the rear seat center seat belts.
Lift up on the front of the seat cushion at the latch locati ...
Battery Tray Replacement
Battery Tray Replacement
Callout
Component Name
Preliminary Procedures
Remove the battery. Refer to Battery Replacement.
Unclip the engine control module (ECM) bracket from the battery
tray and set aside.
Unclip the ...
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