Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Front Air Deflector Replacement
Front Air Deflector Replacement
Callout
Component Name
Preliminary Procedure
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove the headlamp. Refer to Headlamp Replacement.
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Seat Adjustment
Manual Seats
To adjust a manual seat:
Pull the handle at the front of the seat.
Slide the seat to the desired position and release the handle.
Try to move the seat back and forth to be sure it is locked in place.
See Seat Adjustment.
Seat Height Adjuster
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Drive Belt Replacement
Special Tools
EN-48488 Holding Wrench
EN-955 Locking Pin
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement.
Install the engine s ...
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