Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Engine Oil Life System
The engine oil life system calculates engine oil life based on vehicle use and displays the %CHANGE message on the DIC when it is necessary to change the engine oil and filter. Remember, the oil life display must be reset after each oil change. It will not reset itself. Resetting the Oil Li ...

Vehicle Alarm System
This vehicle has an anti-theft alarm system. The indicator light on the instrument panel near the windshield indicates the status of the system. Off: Vehicle is disarmed. On Solid: Vehicle is secured during the delay to arm the system. Fast Flash: Vehicle is unsecured. A door, the hood, or t ...

Front Brake Caliper Overhaul
Disassembly Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Warning: Do not place fingers in front of the caliper piston(s) in an attempt to catch or protect it when applying compressed air. The piston(s) ...

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