Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps
Sedan Taillamp Shown, Hatchback Taillamp Similar 1. Back-up Lamp 2. Turn Signal Lamp 3. Stop Lamp/Taillamp 4. Sidemarker Lamp To replace one of these bulbs: 1. Open the trunk. 2. Remove the two screws, which secure the taillamp assembly. 3. Remove the taillamp assembly by pulling it stra ...

Front Floor Console Extension Replacement - Right Side
Front Floor Console Extension Replacement - Right Side Callout Component Name 1 Front Floor Console Extension Procedure Use a flat bladed plastic trim tool in order to release the retainers securing the extens ...

Drum Brake Adjustment
Special Tools CH-21177-A Drum to Brake Shoe Clearance Gauge For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. Ensure the park brake lever is in the fully released position. Remove the front floor console cupholder insert. Note ...

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