Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Floor Rear Air Outlet Duct Replacement - Right Side
Floor Rear Air Outlet Duct Replacement - Right Side Callout Component Name Preliminary Procedure Remove the front floor carpet. Refer to Floor Panel Carpet Replacement. 1 Floor Rear Air Outlet Du ...

Timing Belt Upper Front Cover Installation
Install the timing belt upper front cover (1). Caution: Refer to Fastener Caution. Install the 2 timing belt upper front cover bolts (2) and tighten to  6 Y(53 lb in). ...

Transmission Control Replacement
Transmission Control Replacement Callout Component Name Preliminary Procedures Remove the front floor console. Refer to Front Floor Console Replacement. Disconnect the range selector lever cable. Refer to Range Select ...

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