Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Side Door Window Regulator Replacement (Sedan)
Rear Side Door Window Regulator Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedure
Remove the front side door window from the guide. Do Not remove ...
Front Side Door Window Switch Bezel Replacement (Left Side)
Front Side Door Window Switch Bezel Replacement
Callout
Component Name
Preliminary Procedure
Remove the front side door trim. Refer to Front Side Door Trim Replacement.
1
Front Side Door Window S ...
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential
Ring Gear Removal (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
Differential Ring Gear Removal
Callout
Component Name
1
Front Differential Carrier Baffle Bolts M6 x 25 (Qty: 2)
...
0.0062