Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Weatherstrip Replacement - Door Side Callout Component Name 1 Front Side Door Weatherstrip Upper Retainer Procedure Open the front side door to the fully open position. Remove the front side do ...

Brake Pressure Modulator Valve Replacement
Removal Procedure Warning: Refer to Brake Fluid Irritant Warning. Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution. Caution: Always connect or disconnect the wiring harness connector from the EBCM/EBTCM with the ignition switch ...

Catalytic Converter Replacement (LUV)
Removal Procedure Warning: Refer to Exhaust Service Warning. Warning: Refer to Protective Goggles and Glove Warning. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement. Remove the catalytic converter heated oxygen senso ...

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