Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

System Settings
Configuring the Number of Favorite Pages To configure the number of available favorite pages: 1. Press the Push/MENU/TUNE button. 2. Select Radio Settings. 3. Select Radio Favorites. 4. Select the number of available favorite pages. 5. Press the / BACK button to go back to the System Configu ...

Instrument Panel Compartment Door Dampener Replacement
Instrument Panel Compartment Door Dampener Replacement Callout Component Name Preliminary Procedure Remove the instrument panel lower compartment. Refer to Instrument Panel Lower Compartment Replacement. 1 ...

Piston and Connecting Rod Disassemble
Remove the piston with connection rod. Refer to Piston, Connecting Rod, and Bearing Removal. Note: Note installation position of the piston in respect of the connection rod. Detach the piston from the connection rod. Note: Do not damage the bore. Remove ...

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