Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Trip Computer
The trip computer is located in the Driver Information Center (DIC). It provides the driver with driving information such as average speed, fuel range, average fuel economy, and a timer. 1. SET/CLR: Press to set or clear the menu item displayed. This is not used to reset the trip odometer. T ...

SIR Inflator Module Handling and Storage Warning
Warning: When carrying an undeployed inflator module: Do not carry the inflator module by the wires or connector. Make sure the air bag opening points away from you. When storing an undeployed inflator module: Make sure the air bag opening points away from the surface o ...

Engine Front Cover and Oil Pump Disassemble
Engine Front Cover Disassemble Remove the intake camshaft position sensor bolt (1). Remove the intake camshaft position sensor (2) and the seal ring (3). Remove the exhaust camshaft position sensor bolt (6). Remove the exhaust camshaft posi ...

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