Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Battery Replacement
Removal Procedure
Open the hood.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the battery retainer bolt (1) and the battery retainer (2).
Loosen the battery positive cable ju ...
Drive Belt Tensioner Replacement
Special Tools
EN-955 Locking Pin
EN-48488 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the right front wheelhouse liner extension. Refer to Front Wheelhouse
Liner Inner Front Extension Replacement
Install the engine su ...
Camshaft Sprocket Installation
Install the intake camshaft sprocket (3).
Install the intake camshaft position sensor exciter wheel (2) and the intake
camshaft sprocket bolt (1), but do not tighten yet.
Install the exhaust camshaft sprocket.
Note: Tightening of camshaft sprocket bolts will ...
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