Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Front Compartment Fuse Block Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the junction block cover (1).
Remove the positive battery cable nut (1) from the junction block.
Remove the pos ...
Instrument Panel Center Air Outlet Replacement
Instrument Panel Center Air Outlet Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel center molding. Refer to Instrument Panel
Center Molding Replacement.
1
In ...
Control Solenoid Valve and Transmission Control Module Assembly Replacement
Removal Procedure
Remove the transmission control valve body cover.
Refer to Control Valve Body Cover Replacement.
Disconnect the output speed sensor electrical connector (2).
Disconnect the shift position switch electrical connector (3).
Disconn ...
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