Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Instrument Panel Tie Bar Replacement
Removal Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement. Remove the steering column and wheel from the vehicle. Refer to Steering Column Replacement. Remove the air inlet grill panel. Refer to Air Inlet Grille Panel Replacem ...

Drive Range, First Gear Engine Braking (Gen 2)
Note: Some models of the 6T30/40/45/50 automatic transmission are equipped with an electric auxiliary fluid pump for use in hybrid vehicles (BAS+). Hybrid vehicles do not require internal combustion engine (ICE) operation at all times. After a successful engine start, the hybrid powertrain con ...

Oil Pump Cleaning and Inspection
Remove the external rotor with the internal rotor. Visually inspect the components. Install the external and the internal rotors. Inspect the axial clearance of the rotors in respect to the control unit housing upper edge. Specifications Permissible measurement is 0.02?E.058 ...

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