Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Additional Storage Features
Cargo Cover (Hatchback)
Warning
An unsecured cargo cover could strike people in a sudden stop or turn, or
in a crash. Store the cargo cover securely or remove it from the vehicle.
The cargo cover can be used to cover items in the rear of the vehicle.
To remove the cargo cover:
1. Remove both ...
Plastic Collar Quick Connect Fitting Service
Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors Warning.
Note: There are several types of Plastic Collar Fuel and Evaporative
Emission Quick Connect Fittings used on this vehicle.
Bartholomew?€‰(1)
Q Release?€‰(2)
...
Engine Front Cover and Oil Pump Installation
Special Tools
EN-952 Fixing Pin
EN-953-A Fixing Tool
EN-49977-100 Transmitter Disc Fixation
EN-49977-200 Fixing Tool
For equivalent regional tools, refer to Special Tools.
Note: Mind the guide sleeves when installing engine front cover.
Install the engine front ...
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