Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Luggage Shade Replacement (Hatchback)
Luggage Shade Replacement
Callout
Component Name
1
Luggage Shade Assembly
Procedure
Detach luggage shade from upper support.
...
Steering Column Lower Trim Cover Replacement
Steering Column Lower Trim Cover Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel steering column upper trim cover. Refer to
Steering Column Upper Trim Cover Replacement.
...
Air Conditioning Clutch Assembly Replacement (LDE/LUW/LWE)
Air Conditioning Clutch Assembly Replacement
Callout
Component Name
Preliminary Procedure
Remove the air conditioning compressor. Refer to Air Conditioning Compressor
Replacement.
1
Air Conditio ...
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