Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Rear Side Door Window Weatherstrip Replacement (Sedan)
Rear Side Door Window Weatherstrip Replacement Callout Component Name Preliminary Procedures The rear door side window weatherstrip and window is serviced as one assembly. Refer to Rear Side Door Stationary Window Replacement. ...

Rear Side Door Window Regulator Handle Replacement
Rear Side Door Window Regulator Handle Replacement Callout Component Name 1 Rear Side Door Window Regulator Handle Clip Procedure Use the appropriate tool, remove the clip from handle. 2 ...

Driver or Passenger Seat Cushion Heater Replacement
Driver or Passenger Seat Cushion Heater Replacement Callout Component Name Warning: Refer to SIR Warning. Preliminary Procedures Remove the driver or passenger seat. Refer to Driver or Passenger Seat Removal a ...

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