Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Outside Rearview Mirror Housing Rear Cover Replacement
Outside Rearview Mirror Housing Rear Cover Replacement Callout Component Name Preliminary Procedures Remove the outside rearview mirror glass. Refer to Outside Rearview Mirror Glass Replacement. 1 ...

Charging System Description and Operation
Electrical Power Management Overview The electrical power management system is designed to monitor and control the charging system and send diagnostic messages to alert the driver of possible problems with the battery and generator. This electrical power management system primarily ...

Fuel Pressure Sensor Replacement
Fuel Pressure Sensor Replacement Callout Component Name Preliminary Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. ...

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