Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Starting the Vehicle
1. Aim the RKE transmitter at the vehicle. 2. Press and release . 3. Immediately after completing Step 2, press and hold for at least four seconds or until the turn signal lamps flash. When the engine starts, the parking lamps will turn on and remain on as long as the engine is running. The ...

Instrument Panel Center Trim Panel Replacement
Instrument Panel Center Trim Panel Replacement Callout Component Name 1 Instrument Panel Center Trim Panel (Qty:?€‰2) Procedure Use a flat bladed plastic trim tool in order to disengage the retainers secur ...

Tire Dismounting and Mounting
Caution: Use a tire changing machine in order to dismount tires. Do not use hand tools or tire irons alone in order to remove the tire from the wheel. Damage to the tire beads or the wheel rim could result. Caution: Do not scratch or damage the clear coating on aluminum wheels wit ...

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