Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Side Window Defogger Outlet Grille Replacement
Side Window Defogger Outlet Grille Replacement Callout Component Name 1 Side Window Defroster Outlet Grille (Qty: 2) Procedure Use a flat bladed plastic trim tool to aid in the removal of the grille ass ...

Fuel Feed Pipe Replacement
Removal Procedure .- Remove the fuel feed pressure sensor. Refer to Fuel Pressure Sensor Replacement - Fuel Feed Pipe. Disconnect the fuel feed pipe (1). Refer to Plastic Collar Quick Connect Fitting Service. Remove the plastic retainer (1) ...

Control Valve Body Assembly Removal
Table 1: Control Valve Body Cover Removal Table 2: Control Solenoid (With Body and TCM) Valve Assembly Removal Table 3: Control Valve Body Assembly Removal Control Valve Body Cover Removal Control Valve Body Cover Removal ...

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