Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear Compartment Lid Applique Replacement
Rear Compartment Lid Applique Replacement
Callout
Component Name
Preliminary Procedure
Open and support the rear compartment lid.
Remove the rear compartment lid inner panel trim. Refer to Rear
Compartment Lid Inner Panel ...
Sunroof Housing Rear Drain Hose Replacement
Sunroof Housing Rear Drain Hose Replacement
Callout
Component Name
Preliminary Procedures
It is only necessary to lower the headliner. Only do those steps
in the headliner replacement procedure that will lower the headliner
...
Intake Manifold Disassemble (1.8L LUW and LWE)
Remove the intake manifold absolute pressure sensor bolt (1).
Remove the manifold absolute pressure sensor (2) from the intake manifold (3).
Remove the intake manifold mount (2) from the intake manifold (1).
Remove the throttle body seal& ...
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