Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Heater and Air Conditioning Control Replacement
Heater and Air Conditioning Control Replacement Callout Component Name Preliminary Procedures Remove I/P center bezel. Refer to Instrument Panel Center Molding Replacement. Remove front floor shifter bezel. Refer to Front ...

Cylinder Head Cleaning and Inspection
Valve Cleaning and Inspection Warning: Bodily injury may occur if the cleaning solvent is inhaled or exposed to the skin. Note: Do not scratch the valve stem with the wire brush. Clean the valves of carbon, oil and varnish. Carbon can be remove ...

Fuel Tank Pressure Sensor Replacement
Fuel Tank Pressure Sensor Replacement Callout Component Name Preliminary Procedure Remove the fuel tank. Refer to Fuel Tank Replacement. 1 Fuel Tank Pressure Sensor Procedure Disco ...

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