Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Rear End Spoiler Replacement (Hatchback TTV)
Rear End Spoiler Replacement
Callout
Component Name
Preliminary Procedure
Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish
Panel Replacement.
1
Rear End Spoiler Nut (Qty:?€ ...
Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement
Callout
Component Name
Warning: Refer to Protective Goggles and Glove Warning.
Warning: Refer to Exhaust Service Warning.
Preliminary Procedure
...
Torque Converter Fluid Seal Replacement
Torque Converter Fluid Seal Replacement
Callout
Component Name
1
Torque Converter Fluid Seal Retainer
2
Torque Converter Fluid Seal
Special Tools
DT-47791-A Seal Installer
DT-6125- ...
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