Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Disarming the System
To disarm the system, either unlock the doors using the RKE transmitter, or start
the vehicle with a recognized transmitter in the vehicle.
To avoid setting off the alarm by accident:
Press on the RKE transmitter.
Start the vehicle.
To avoid setting off the alarm by accident:
Lock t ...
Rear Compartment Lid Nameplate Replacement (Sedan)
Rear Compartment Lid Nameplate Replacement
Callout
Component Name
1
Rear Compartment Lid Nameplate
Caution: Refer to Exterior Trim Emblem Removal Caution.
Procedure
The part and surface should be ...
Water Pump Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the water pump pulley. Refer to Water Pump Pulley Replacement.
Remove the 5 water pump bolts (2).
Remove the water pump (1).
Insta ...
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