Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Instrument Panel Lower Trim Pad Cover Replacement (With AAL)
Instrument Panel Lower Trim Pad Cover Replacement
Callout
Component Name
Preliminary Procedure
Disable the SIR system. Refer to SIR Disabling and Enabling.
1
Instrument Panel Lower Trim Pad Fastener ...
Front Wheel Drive Shaft Seal Replacement - Right Side
Special Tools
DT-446 Installer Drift
DT-7004 Slide Hammer
DT-23129 Universal Seal Remover
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the front suspension sk ...
Shift Fork Cleaning and Inspection (Gen 1)
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Clean the following components with a suitable solvent.
Air dry all the parts.
3rd and ...
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