Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Case Porosity Repair

Some external leaks are caused by case porosity in non-pressurized areas.

  1. Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
  2. Warning:

    Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.

  3. Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
  4. Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
  5. Allow the epoxy cement to cure for three hours before assembling the components.
  6. Repeat the fluid leak diagnosis procedures.
Case - Torque Converter and Differential Housing Side
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Channel Plate - Control Solenoid (w/Body and TCM) Valve Assembly Side
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Other materials:

Liftgate (Hatchback)
Warning Exhaust gases can enter the vehicle if it is driven with the liftgate, hatch/trunk open, or with any objects that pass through the seal between the body and the hatch/trunk or liftgate. Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled. It can cause unconsci ...

Power Door Locks Description and Operation
Door Lock System Components The power door lock system consists of the following components: Driver door lock switch Child door lockout switch Door lock actuators in each of the doors Body control module (BCM) Underhood fuse block (Contains door lock PCB relay) ...

Air Conditioning Compressor Bracket Installation
Install the air conditioning compressor bracket (2). Caution: Refer to Fastener Caution. Install the 3 air conditioning compressor bracket bolts (1) and tighten to  22 Y (16 lb ft). ...

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