Chevrolet Sonic Repair Manual: Case Porosity Repair
Some external leaks are caused by case porosity in non-pressurized areas.
- Thoroughly clean the area to be repaired with a cleaning solvent. Air dry the area.
- Using instructions from the manufacturer, mix a sufficient amount of an epoxy to make the repair.
- Apply the epoxy. A clean, dry soldering acid brush can be used to clean the area and also to apply the epoxy cement. Make certain that the area to be repaired is fully covered.
- Allow the epoxy cement to cure for three hours before assembling the components.
- Repeat the fluid leak diagnosis procedures.
Warning:
Epoxy adhesive may cause skin irritations and eye damage. Read and follow all information on the container label as provided by the manufacturer.
Other materials:
Fog Lamps (RS)
To replace the front fog lamp bulb:
1. Locate the fog lamp located under the front fascia.
2. Remove the cap from the back of the fog lamp assembly.
3. Disconnect the electrical connector from the fog lamp bulb assembly.
4. Remove the bulb by turning it counterclockwise and pulling it straight ...
Rear Wheelhouse Liner Replacement (Hatchback - Right)
Rear Wheelhouse Liner Replacement
Callout
Component Name
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
1
Rear Wheelhouse Panel Liner ...
Evaporative Emission Canister Replacement
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the EVAP canister cover fasteners (1) and cover (2).
Warning: Do not breathe the air through the EVAP component
tubes or hoses. The fuel vapors inside t ...
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