Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Catalytic Converter Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Emissions / Catalytic Converter / Catalytic Converter Replacement (LUV)

Removal Procedure

Warning:

Refer to Exhaust Service Warning.

Warning:

Refer to Protective Goggles and Glove Warning.

  1. Remove the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement.
  2. Remove the catalytic converter heated oxygen sensor - 1. Refer to Heated Oxygen Sensor Replacement - Sensor 1.


  3. Remove the catalytic converter to the turbocharger clamp fastener (1) and discard the clamp (2).
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  5. Remove the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  6. Remove the exhaust front pipe fasteners (1) and discard the exhaust gasket (2).

  7. Remove the catalytic converter brace fasteners (1) from the catalytic converter brace (2).
  8. Remove the catalytic converter.
Installation Procedure

    Install the catalytic converter into the catalytic converter brace (2)
  1. Install the catalytic converter into the catalytic converter brace (2) and loosely tighten the fasteners (1).

  2. Install a NEW clamp into the position shown and loosely tighten the clamp fastener (1).

    3. Caution:

    Refer to Fastener Caution.

  3. Install the exhaust front pipe (3) to the catalytic converter with a NEW gasket (2) and tighten the fasteners (1) to 22 Y (16 lb ft)

    .



  4. Tighten the catalytic converter brace fasteners (1) to 22 Y (16 lb ft)

    .

  5. Install the drivetrain and front suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  6. Lower the vehicle.

  7. Tighten the turbocharge clamp fastener (1) to 13 Y (115 lb in)

    .

  8. Install the exhaust manifold heat shield. Refer to Exhaust Manifold Heat Shield Replacement.
  9. Install the catalytic converter heated oxygen sensor - 1. Refer to Heated Oxygen Sensor Replacement - Sensor 1.
  10. Start the engine and check for exhaust leaks.
Catalytic Converter Heat Shield Replacement (LUV)
Catalytic Converter Heat Shield Replacement Callout Component Name Warning: Refer to Exhaust Service Warning. ...

Exhaust Manifold with Catalytic Converter Replacement (LUW)
Exhaust Manifold with Catalytic Converter Replacement Callout Component Name Warning: Refer to Protective Goggles and Glove Wa ...

Other materials:

Lockout Protection
If the driver side power door lock switch is pressed when the driver door is open and the key is in the ignition, all of the doors will lock and then the driver door will unlock. If Unlocked Door Anti Lockout is turned on and: the vehicle is off, the driver door is open, and door locking is r ...

Rear Seat Back Bolster Replacement
Rear Seat Back Bolster Replacement Callout Component Name Preliminary Procedures Disable the SIR system. Refer to SIR Disabling and Enabling 1 Rear Seat Back Cushion Bolster Warning: Refer t ...

Tire Rotation
In order to equalize wear, rotate the tires at the specified intervals. Also, rotate the tire and wheel assembly whenever you notice uneven tire wear. Radial tires tend to wear faster in the shoulder area, particularly in front positions, due to design. Radial tires in non-drive locations may ...

В© 2014-2026 Copyright www.csmans.com
 
0.0068