Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement
- Removal Procedure
-
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.
- Unclip the retainer spring (1) at the charge air cooler inlet.
- Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
- Installation Procedure
-
- Install the charge air cooler inlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Install the charge air cooler inlet air pipe to the turbocharger outlet.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Caution:
Refer to Fastener Caution.
Turbocharger Wastegate Regulator Solenoid Valve Replacement
Charge Air Bypass Regulator Solenoid Valve Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the radiator out ...
Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...
Other materials:
Rear Side Door Check Link Replacement
Rear Side Door Check Link Replacement
Callout
Component Name
Preliminary Procedures
Move the window to the full up position.
Remove the rear side door trim panel. Refer to Rear Side Door Trim
Replacement
...
Secondary Air Injection Pump Installation
Install the secondary air injection pump (1).
Loosely install the secondary air injection pump nut (2) and the 2 secondary
air injection pump bolts (4).
Caution: Refer to Fastener Caution.
Tighten the secondary air injection pump nut (2) an ...
Cylinder Head Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Inspect for plane surface.
Cylinder block, cylinder head
Straight-edge, feeler gauge
Install the cylinder head gasket.
Install the cylinder head. ...
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