Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Charge Air Cooler Inlet Air Hose Replacement

Removal Procedure
  1. Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.


  3. Loosen the charge air cooler inlet air pipe clamp (1) at the turbocharger outlet.

  4. Unclip the retainer spring (1) at the charge air cooler inlet.
  5. Remove the charge air cooler inlet air hose (2) from the charge air cooler (3) and remove the hose from the vehicle.
Installation Procedure

    Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  1. Install the charge air cooler inlet air hose (2) to charge air cooler (3).
  2. Clip the in retainer spring (1).

  3. Install the charge air cooler inlet air pipe to the turbocharger outlet.
  4. Caution:

    Refer to Fastener Caution.

  5. Tighten the clamp (1).
  6. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
  7. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection.
Charge Air Bypass Regulator Solenoid Valve Replacement
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Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Other materials:

Windshield Replacement
Special Tools BO-24402-A Glass Sealant Remover (Cold Knife) BO-39032 Stationary Glass Removal Tool Use an adhesive that is approved by GM For equivalent regional tools, refer to Special Tools. Removal Procedure Open the hood. Remove the windshield wiper arms. Refer to Wi ...

Rear Brake Rotor Replacement
Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. ...

Engine Coolant Temperature Sensor Replacement (Radiator)
Engine Coolant Temperature Sensor Replacement - Radiator Callout Component Name Preliminary Procedures Drain the cooling system. Refer to  Cooling System Draining and Filling. 1 Retaining C ...

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