Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement
- Removal Procedure
-
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
- Disconnect the intake air pressure and temperature sensor harness connector.
- Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).
- Unclip the retainer spring (1).
- Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
- Transfer parts as necessary.
- Installation Procedure
-
- Install the charge air cooler outlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Connect the intake air pressure and temperature sensor harness connector.
- Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).
- Install the charge air cooler inlet air pipe to the turbocharger.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Caution:
Refer to Fastener Caution.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia ...
Charge Air Cooler Replacement
Charge Air Cooler Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery ...
Other materials:
Driver or Passenger Seat Back Cushion Frame Replacement
Driver or Passenger Seat Back Cushion Frame Replacement
Callout
Component Name
Preliminary Procedures
Remove the driver or passenger seat. Refer to Driver or Passenger
Seat Removal and Installation
Remove the front seat c ...
Fuel System Description
Fuel System Overview
The fuel system is an electronic returnless on-demand design. A returnless
fuel system reduces the internal temperature of the fuel tank by not returning
hot fuel from the engine to the fuel tank. Reducing the internal temperature
of the fuel tank results in lo ...
Fuel Tank Fuel Pump Module Replacement
Special Tools
EN-48279 Fuel Sender Lock Ring Tool
For equivalent regional tools, refer Special Tools.
Removal Procedure
Relieve the fuel system pressure. Refer to
Fuel Pressure Relief
Remove the fuel tank. Refer to
Fuel Tank Replacement.
Disconnect the elect ...
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