Chevrolet Sonic Repair Manual: Charge Air Cooler Outlet Air Hose Replacement
- Removal Procedure
-
- Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle body (3).
- Disconnect the intake air pressure and temperature sensor harness connector.
- Remove the plastic fasteners (1) from the charge air cooler outlet air pipe to frame bracket (2).
- Unclip the retainer spring (1).
- Remove the charge air cooler outlet air hose (2) from the charge air cooler (3).
- Transfer parts as necessary.
- Installation Procedure
-
- Install the charge air cooler outlet air hose (2) to charge air cooler (3).
- Clip the in retainer spring (1).
- Connect the intake air pressure and temperature sensor harness connector.
- Install the plastic fasteners (1) to the charge air cooler outlet air pipe to frame bracket (2).
- Install the charge air cooler inlet air pipe to the turbocharger.
- Tighten the clamp (1).
- Install the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Caution:
Refer to Fastener Caution.
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia ...
Charge Air Cooler Replacement
Charge Air Cooler Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the negative battery cable. Refer to Battery ...
Other materials:
Instrument Panel Upper Trim Panel Replacement - Right Side
Instrument Panel Upper Trim Panel Replacement - Right Side
Callout
Component Name
Preliminary Procedure
Disable the SIR system. Refer to SIR Disabling and Enabling.
Remove the instrument panel center molding. Refer to Inst ...
Intake Manifold Installation
Clean the sealing surfaces.
Install the intake manifold (1) along with a NEW intake manifold gasket.
Caution: Refer to Fastener Caution.
Install the 6 intake manifold bolts (1) and tighten to 20 Y (15 lb ft).
...
Manual Shift Detent Lever with Shaft Position Switch Assembly and Park Pawl
Actuator Removal
Table 1:
Manual Shaft Detent (w/Shift Position Switch) Lever
Assembly Removal
Table 2:
Park Pawl Actuator Guide Removal
Manual Shaft Detent (w/Shift Position
Switch) Lever Assembly Removal
Manual Shaft Detent (w/Shift Position Switch) Lever Assemb ...
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