Chevrolet Sonic Repair Manual: Charge Air Cooler Replacement

Chevrolet Sonic Repair Manual / Powertrain / Internal Combustion Powertrain Control / Engine Control / General / Charge Air Cooler Replacement

Charge Air Cooler Replacement
Callout	Component Name
Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front fascia. Refer to Front Bumper Fascia Replacement. Disconnect the charge air cooler inlet duct from the charge air cooler. Refer to Charge Air Cooler Inlet Air Hose Replacement. Disconnect the charge air cooler outlet front duct from the charge air cooler. Refer to Charge Air Cooler Outlet Air Hose Replacement.
1	Charge Air Cooler Fastener (Qty 2) Caution: Refer to Fastener Caution. Tighten 10 Y (89 lb in)
2	Charge Air Cooler Procedure Pull the charge air cooler upward to release the cooler from the rubber grommets.
3	Charge Air Cooler Air Deflector Fasteners (Qty 2) Procedure Remove the charge air cooler air deflector fasteners.
4	Charge Air Cooler Air Deflector

Charge Air Cooler Outlet Air Hose Replacement

Removal Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throt ...

Crankshaft Position System Variation Learn

Note: The crankshaft position sensor system variation learn procedure is required when the following service procedures have been performed, regardless of whether DTC P0315 is set: ...

Other materials:

Front Floor Console Cover Replacement (Manual Transmission)
Removal Procedure Use a flat bladed plastic trim tool in order to release the retainers securing the console cover?€‰(1) to the console assembly. Reach under the console cover assembly?€‰(1) and release the retainer tabs securing the transmission shif ...

Fuel Tank Fuel Pump Module Replacement
Special Tools EN-48279 Fuel Sender Lock Ring Tool For equivalent regional tools, refer Special Tools. Removal Procedure Relieve the fuel system pressure. Refer to Fuel Pressure Relief Remove the fuel tank. Refer to Fuel Tank Replacement. Disconnect the electrical c ...

Gears Cleaning and Inspection (Gen 2)
Gears Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. Clean the following gears in a suitable solvent and air dry all the p ...

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