Chevrolet Sonic Repair Manual: Cleanliness and Care
An automobile engine is a combination of many machined, honed, polished, and lapped surfaces with tolerances that are measured in ten thousandths of an inch. When any internal engine parts are serviced, care and cleanliness are important. A liberal coating of engine oil should be applied to friction areas during assembly to protect and lubricate the surfaces during initial operation. Throughout this section, it should be understood that proper cleaning and protection of machined surfaces and friction areas are part of the repair procedure. This is considered standard shop practice even if not specifically stated.
When valve train components are removed for service, they should be retained in order. At the time of installation, they should be installed in the same locations and with the same mating surfaces as when removed.
Charging System Description and Operation
Electrical Power Management Overview
The electrical power management system is designed to monitor and control
the charging system and send diagnostic messages to alert the driver of possi ...
Drive Range, First Gear Engine Braking (Gen 1)
When the gear selector lever is moved to the Drive (D) range from the Neutral
(N) position, the transmission will provide engine braking. In this operating range,
the normally-low 1234 pressure co ...
Other materials:
Replacing Airbag System Parts after a Crash
Warning
A crash can damage the airbag systems in the vehicle. A damaged airbag system
may not work properly and may not protect you and your passenger(s) in a crash,
resulting in serious injury or even death. To help make sure the airbag systems
are working properly after a crash, have them i ...
Engine Block Assemble
Install the 4 piston oil nozzles (1).
Caution: Refer to Fastener Caution.
Install the 4 piston oil nozzle bolts (2) and tighten to 25 Y (18 lb ft).
Install the knock sensor (2).
Install the knock se ...
Oil Pressure Relief Valve Replacement
Removal Procedure
Remove the oil pan. Refer to Oil Pan Replacement.
Remove the oil pressure relief valve closure bolt (1).
Remove the oil pressure relief valve assembly (2).
Separate the piston (3) and the spring (4).
Warning: Bod ...
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