Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting

Chevrolet Sonic Repair Manual / Body / Body Exterior / Emblems/Decals/Paint / Clearcoat Repair without Repainting

Repair Procedure
  1. Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
  2. Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
  3. Important:

    Follow all of the instructions from the manufacturer of the polishing material.

  4. Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If ...

Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Other materials:

Front End Upper Tie Bar Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer ...

Engine Front Cover and Oil Pump Disassemble
Engine Front Cover Disassemble Remove the intake camshaft position sensor bolt (1). Remove the intake camshaft position sensor (2) and the seal ring (3). Remove the exhaust camshaft position sensor bolt (6). Remove the exhaust camshaft posi ...

Cylinder Head Cleaning and Inspection
Valve Cleaning and Inspection Warning: Bodily injury may occur if the cleaning solvent is inhaled or exposed to the skin. Note: Do not scratch the valve stem with the wire brush. Clean the valves of carbon, oil and varnish. Carbon can be remove ...

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