Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting
- Repair Procedure
-
- Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
- Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
- Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Important:
Follow all of the instructions from the manufacturer of the polishing material.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical
connections, wiring, or cables. Brake fluid will damage painted surfaces and
cause corrosion to electrical components. If ...
Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils
[0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing
more than ...
Other materials:
Loss of Control
Skidding
There are three types of skids that correspond to the vehicle's three control
systems:
Braking Skid — wheels are not rolling.
Steering or Cornering Skid — too much speed or steering in a curve causes
tires to slip and lose cornering force.
Acceleration Skid — too muc ...
Front Side Door Upper Front Trim Panel Replacement
Front Side Door Upper Front Trim Panel Replacement
Callout
Component Name
1
Front Side Door Upper Front Trim Panel Assembly
Procedure
Use the appropriate plastic trim tool to aid in the removal of the door
tri ...
Airbag Side Impact Sensor Replacement (with AYF/AYO)
Airbag Side Impact Sensor Replacement
Callout
Component Name
Warning: Refer to SIR Warning.
Warning: Refer to SIR Inflator Module Handling and Storage
Warning.
Warning: Following the deployment o ...
0.0055