Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting

Chevrolet Sonic Repair Manual / Body / Body Exterior / Emblems/Decals/Paint / Clearcoat Repair without Repainting

Repair Procedure

Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.

Important:

Follow all of the instructions from the manufacturer of the polishing material.

Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.

Brake Fluid Effects on Paint and Electrical Components Caution

Caution: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If ...

Clearcoat Thickness

The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Other materials:

Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod (1) completely extended. Drill a hole in the strut at the center of the end cap (3) using a 5 mm ...

Fuel Tank Heat Shield Replacement
Removal Procedure Support the fuel tank with a suitable jack. Remove the fuel tank strap fasteners (1) and lower the fuel tank straps (2). Remove the fuel tank heat shield fasteners (1) and remove the fuel tank heat shield (2). ...

Timing Belt Replacement
Special Tools EN-6333 Timing Belt Tensioner Locking Pin EN-6340 Camshaft Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Note: If the timing belt is being replaced due to the maintenance schedule interval, then the timing belt t ...

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