Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting

Chevrolet Sonic Repair Manual / Body / Body Exterior / Emblems/Decals/Paint / Clearcoat Repair without Repainting

Repair Procedure
  1. Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
  2. Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
  3. Important:

    Follow all of the instructions from the manufacturer of the polishing material.

  4. Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If ...

Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Other materials:

Timing Belt Removal
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt ...

Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation (6T30)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Installation Callout Component Name 1 Torque Converter and Differential Housing Seal 2 Fluid Pu ...

Input and Output Speed Sensor Installation
Input and Output Speed Sensor Installation Callout Component Name 1 Input Speed Sensor Assembly Seals 2 Input Speed Sensor Assembly 3 Input Speed Sensor Bolt  ...

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