Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting
- Repair Procedure
-
- Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
- Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
- Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Important:
Follow all of the instructions from the manufacturer of the polishing material.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical
connections, wiring, or cables. Brake fluid will damage painted surfaces and
cause corrosion to electrical components. If ...
Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils
[0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing
more than ...
Other materials:
Air Vents
Use the air vents located in the center and on the side of the instrument panel
to direct the airflow. Move the slats on the center air vents to direct airflow.
Turn the knobs on the side air vents counterclockwise or clockwise to open or
close off the airflow.
Operation Tips
Clear away an ...
Intake Manifold Removal (1.8L LUW and LWE)
Remove the 2 intake manifold brace bolts (2, 3).
Remove the intake manifold brace (1).
Remove the 7 intake manifold bolts (1).
Remove the intake manifold (2) and the 4 intake manifold gaskets.
...
Camshaft Replacement
Special Tools
EN-422 Installer
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Note: Take extreme care to prevent any scratches, nicks or
damage to the camshafts and caps bearing surfaces.
Remove the timing belt rear cover ( ...
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