Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting

Chevrolet Sonic Repair Manual / Body / Body Exterior / Emblems/Decals/Paint / Clearcoat Repair without Repainting

Repair Procedure
  1. Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
  2. Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
  3. Important:

    Follow all of the instructions from the manufacturer of the polishing material.

  4. Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical connections, wiring, or cables. Brake fluid will damage painted surfaces and cause corrosion to electrical components. If ...

Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils [0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing more than ...

Other materials:

Windshield Replacement
Special Tools BO-24402-A Glass Sealant Remover (Cold Knife) BO-39032 Stationary Glass Removal Tool Use an adhesive that is approved by GM For equivalent regional tools, refer to Special Tools. Removal Procedure Open the hood. Remove the windshield wiper arms. Refer to Wi ...

Blower Motor Resistor Replacement
Blower Motor Resistor Replacement Callout Component Name Preliminary Procedure Remove the instrument panel insulator, if equipped. 1 Blower Motor Resistor Screw (Qty: 2) Caution: Refer ...

Evaporative Emission Canister Purge Solenoid Valve Replacement
Evaporative Emission Canister Purge Solenoid Valve Replacement Callout Component Name 1 Purge Pipe Fittings (Qty: 2) Procedure Disconnect the vacuum lines quick connect fitting from the evaporative emission ca ...

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