Chevrolet Sonic Repair Manual: Clearcoat Repair without Repainting
- Repair Procedure
-
- Thoroughly wash the repair area with Liquid Wash and Wax GM?€‰P/N?€‰1052870 or the equivalent.
- Environmental damage may be corrected. Refer to Environmental Fallout (Acid Rain) or Rail Dust Damage Repair.
- Use a paint gauge before, during, and after sanding and/or polishing, to avoid removing too much clearcoat. Refer to Paint Gauges.
Important:
Follow all of the instructions from the manufacturer of the polishing material.
Brake Fluid Effects on Paint and Electrical Components Caution
Caution: Avoid spilling brake fluid onto painted surfaces, electrical
connections, wiring, or cables. Brake fluid will damage painted surfaces and
cause corrosion to electrical components. If ...
Clearcoat Thickness
The clearcoat on the vehicle is typically 0.059?€“0.078?€‰mm (1.5?€“2?€‰mils
[0.0015?€“0.0020?€‰in]) thick. The clearcoat contains ultraviolet screeners. Removing
more than ...
Other materials:
Front Side Door Window Weatherstrip Replacement
Front Side Door Window Weatherstrip Replacement
Callout
Component Name
Preliminary Procedures
Remove front side door trim panel. Refer to Front Side Door Trim
Replacement.
Remove the outside rearview mirror. Refer to Outs ...
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential
Ring Gear Installation (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
Differential Ring Gear Installation
Callout
Component Name
1
Torque Converter and Differential Housing Seal
2
Fluid Pu ...
Drive Belt Tensioner Installation
Install the drive belt tensioner (1).
Install the upper drive belt tensioner bolt (2).
Install the lower drive belt tensioner bolt (3).
Caution: Refer to Fastener Caution.
Tighten the lower drive belt tensioner bolt (M8) to 22 Y (16&# ...
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