Chevrolet Sonic Repair Manual: Clutch and Differential Housing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the clutch housing (1) with a suitable solvent. Air dry all the parts.
Inspect the clutch housing for the following conditions:

Cracks
Replace the clutch housing if cracks are found.
Scratches
Burrs
Nicked mounting surfaces
Damaged sealing surfaces
Damaged front or rear bearing bores
Damaged alignment pins

Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.

Inspect the bearing bores for wear, scratches or grooves.

Inspect the bushings for excessive wear. Replace worn bushings.

Use a fine mill file to dress minor scratches or burrs.

If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.

Clutch and Differential Housing Assemble

Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift De ...

Clutch and Differential Housing Disassemble

Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshi ...

Other materials:

Programming Transmitters to the Vehicle
Only RKE transmitters programmed to this vehicle will work. If a transmitter is lost or stolen, a replacement can be purchased and programmed through your dealer. When the replacement transmitter is programmed to this vehicle, all remaining transmitters must also be reprogrammed. Any lost or s ...

Vehicle Personalization
Personalization Menu (Radio without Touchscreen) Use the audio system controls to access the personalization menus for customizing vehicle features. The following are all possible personalization features. Depending on the vehicle, some may not be available. CONFIG (Configur ...

Engine Front Cover with Oil Pump Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Set the engine to TDC. Refer to Camshaft Timing Chain Inspection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove ...

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