Chevrolet Sonic Repair Manual: Clutch and Differential Housing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Driveline / Differentials / Clutch and Differential Housing Cleaning and Inspection

Warning:

Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

Clean the clutch housing (1) with a suitable solvent. Air dry all the parts.
Inspect the clutch housing for the following conditions:

Cracks
Replace the clutch housing if cracks are found.
Scratches
Burrs
Nicked mounting surfaces
Damaged sealing surfaces
Damaged front or rear bearing bores
Damaged alignment pins

Inspect the machined mating surfaces for flatness. Check the mating surfaces with a straight edge.

Inspect the bearing bores for wear, scratches or grooves.

Inspect the bushings for excessive wear. Replace worn bushings.

Use a fine mill file to dress minor scratches or burrs.

If scratches, or grooves or scoring cannot be removed by hand with a soft stone or crocus cloth, replace the component.

Clutch and Differential Housing Assemble

Special Tools R-0007761 Universal Handle for Pullers and Installers R-0407009 Countershaft Front Bearing Driver R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407014 Gearshift De ...

Clutch and Differential Housing Disassemble

Special Tools M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0407008 Counter Shaft Bearing Remover R-0407010 Input Shaft Needle Bearing Puller and Driver R-0407013 Gearshi ...

Other materials:

If the On Indicator Is Lit for a Child Restraint
If a child restraint has been installed and the on indicator is lit: 1. Turn the vehicle off. 2. Remove the child restraint from the vehicle. 3. Remove any additional items from the seat such as blankets, cushions, seat covers, seat heaters, or seat massagers. 4. Reinstall the child restraint ...

Blizzard Conditions
Being stuck in snow can be a serious situation. Stay with the vehicle unless there is help nearby. If possible, use Roadside Assistance. See Roadside Assistance Program. To get help and keep everyone in the vehicle safe: Turn on the hazard warning flashers. Tie a red cloth to an outside mi ...

Turn Signal Switch Bracket Replacement
Turn Signal Switch Bracket Replacement Callout Component Name Preliminary Procedure Remove the inflatable restraint steering wheel module coil. Refer to Steering Wheel Airbag Coil Replacement. 1 ...

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