Chevrolet Sonic Repair Manual: Clutch and Differential Housing Disassemble
Special Tools
- M-680770 Universal Sliding Mallet
- R-0007758 Holding Fixture
- R-0407008 Counter Shaft Bearing Remover
- R-0407010 Input Shaft Needle Bearing Puller and Driver
- R-0407013 Gearshift Device Bushing Puller
- R-0007761 Universal Handle for Pullers and Installers
- T-0207928 Retainer Remover
For equivalent regional tools, refer to Special Tools.
- Remove the vehicle speed sensor bolt (1) and vehicle speed sensor assembly (2).
- Remove and discard the vehicle speed sensor O-ring seal (3).
- Remove the transmission magnet (1).
- Using the T-0207928 retainer remover (3) with the M-680770
sliding mallet (2) remove the front wheel drive shaft oil seal assembly (1).
- Remove the clutch yoke shaft bushings (1).
- Remove the clutch release bearing collar bolt (1).
- Remove the clutch release bearing collar (2).
- Remove the clutch release bearing collar O-ring seal (3).
- Remove the input shaft front bearing assembly (3) using the R-0407010
driver (2) and the R-0007761 handle (1).
- Remove the main shaft front bearing assembly (1) using the R-0407008
remover .
- Remove the shift shaft bushings (3) using the R-0407013 puller (2)
and the M-680770 mallet (1).
- Remove the clutch and differential housing (1) from the R-0007758
holding fixture .
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
...
Differential Carrier Removal
Callout
Component Name
1
Differential Carrier Assembly
2
Final ...
Other materials:
Low Fuel Warning Light
This light comes on for a few seconds when the ignition is turned on as a check
to indicate it is working. If it does not come on, have it fixed.
This light comes on when the vehicle is low on fuel.
The low fuel warning light comes on when there are approximately 6.0 L (1.7 gal)
of fuel rema ...
Audio Disc Player and USB Receptacle Replacement
Audio Disc Player and USB Receptacle Replacement
Callout
Component Name
1
Audio Disc Player and USB Receptacle
Procedure
Open the instrument panel compartment door and
using a small flat bladed tool, release ...
Air Inlet Grille Panel Replacement
Air Inlet Grille Panel Replacement
Callout
Component Name
Preliminary Procedure
Remove both wiper arm assemblies. Refer to Windshield Wiper Arm
Replacement.
Remove both outer hood rear seals. Refer to Hood Rear Seal Repla ...
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